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Re: Fixing Slop of Gear on Hex Shaft
I would use a shim between the gear and the shaft. Probably won't need more than a couple thou to close up the gaps.
If it's wedged in there pretty solidly, it'll be difficult to get it out (or, for that matter, to get the gear off the shaft).
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Past teams:
2003-2007: FRC0330 BeachBots
2008: FRC1135 Shmoebotics
2012: FRC4046 Schroedinger's Dragons
"Rockets are tricky..."--Elon Musk

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