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I agree the reformat was unlikely to have any real affect; however as we saw it multiple motors (connected to different motor controllers, including some controlled via PWM and others by CAN, it seems very unlikely we have that many defective motor controllers or that much bad wiring. And despite our team name, the robot was never struck by lightning.
Given all of that, the only option I can really buy is something defective with the RIO, but with the problem no longer happening (we ran 9 matches without seeing it again after the reformat), we are reluctant to spend all of our next unbag time rewiring our robot.
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