Quote:
Originally Posted by asid61
The same problem still exists. 
This has killed me before, so I'm always careful about overconstraining now lol.
To avoid this problem, you could try using timing belt pulley stock instead of just pulleys. That would be a guaranteed fit. As it is, you are machining them anyway.
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We were actually thinking of that when I presented the design to the rest of the team. It would also let us run custom width belts if they're not too expensive.