Quote:
Originally Posted by pchild
FYI, the OnShape model linked in the original post has 23 tooth pulleys, not 24 tooth. Maybe this is the discrepency?
I compared your belt thickness to the Gates GT3 Design Manual, specifically this image from page 9 and everything looked fine.

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Sorry about that. I had realized that my belt model wasn't thick enough so I changed it and then realized that I had about .003" of space between the belt and the "roof" of the tube. I found 23T GT3 pulley stock on SDP/SI and decided to make that change since it gives me enough roof clearance (.043") and still gives me room for the bearing counterbore.