View Single Post
  #4   Spotlight this post!  
Unread 09-07-2016, 20:49
DonRotolo's Avatar
DonRotolo DonRotolo is offline
Back to humble
FRC #0832
Team Role: Mentor
 
Join Date: Jan 2005
Rookie Year: 2005
Location: Atlanta GA
Posts: 6,974
DonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond reputeDonRotolo has a reputation beyond repute
Re: X-Carve Upgrades

For metal, particularly aluminum, the chips are your enemy. Even with the right bit, the metal tends to get soft and stick to the bit, leading to bit failure a few seconds later.

You will have better results if you can spray coolant or at least a good amount of compressed air onto/near the tip of the bit, so the chips are kept away from the cutting area. By all means, a vacuum attachment is essential.

Cooling? Not necessarily a stream of liquid (with makes a mess...), but look into air-powered chillers (they use just cold compressed air) or mist sprayers (a fine mist which doesn't make a mess).

Naturally, slow it down (feed speed) for metal as compared to wood. Experiment, take notes to see what works best, and don't fret if you break a bit.

Holding down metal for machining is a LOT harder than wood, the requirements are much greater. Screw it down in several places - clamps will not work as well as you think.
__________________

I am N2IRZ - What's your callsign?
Reply With Quote