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Unread 20-09-2016, 21:52
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Re: pic: Ultimate chain tool project

Quote:
Originally Posted by Chris is me View Post
It is a lot harder to get the pin started and properly aligned, without deforming the pin / hole / chain link, if it is fully removed from the chain. It doesn't really require "a certain width of chain" any more than a size specific chain breaker already does (like these, which require 25 or 35 chain). The pin doesn't fall out that easily but you do have to be a little careful.

Not saying this wouldn't work, though. Maybe you can machine a matching block that slips into the pocket with the relief / hardstop set for the right distance to allow this? That way you have a tool that can do both partial and full removal.
Good idea with the insertable hard stop. However, after the pin was pressed part way out, I'm not sure how you would get the chain turned around in the tool so it could be put back together, because the pin would be sticking out...
Quote:
Originally Posted by Steven Smith View Post
It was less a comment on your design and more a comment on my experience with the DarkSoul tool. The pin is a press fit in the outerlink, so if it is still fully in the outer link, it is not going to fall out very easily while you are handling it.

As it is a press fit, even under perfect alignment, it is having to generate some force before it slips back into the hole. That force can force things out of alignment if everything is not perfectly restrained. Perfect restraint can lead to some tolerance stack-up issues in an actual part/tool. It is my opinion that leaving the pin in the outer link is the simpler solution, but I'm also interested to see you try it your way and validate/invalidate our observations.
Good insight. You are probably right that pressing the pin part way out is the simpler solution. I'm also curious to see how the tool will work.
Quote:
Originally Posted by asid61 View Post
Is the pin supposed to go where the mandrel is after it's been fully pushed out in order to push it in? That makes this a lot easier. As in, push the pin up the hole the mandrel pokes out of, put the chain pieces to be attached on the guides, then press back in?
That is the idea. The threads chosen also have a minor diameter that is almost exactly the diameter of the chain pins being pressed, so there should be nowhere for the pin to go except into the chain links.
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