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Your suspicion of the 40A breaker box sounds like a good place to start. It looks like you've covered most of the rest of the electrical system, and that block is one of the few parts that can't be easily visually inspected. It's possible that there's a defect in your 40A block. I would definitely look at that first, Andy.
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Jeff Waegelin
Mechanical Engineer, Innovation First Labs
Lead Engineer, Team 148 - The Robowranglers
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