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Unread 22-12-2003, 15:01
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Careful is an adjective not to be glossed over...

Quote:
Originally Posted by Matt Adams
eeek... I gotta say I didn't do that! ...
...
Maybe 250 in-lbs on that center gear, 1 in diameter, moment arm of a half inch off center... the pneumatic is about 3.4 inches away from the pivot point, at around a 15 degree angle, providing a max moment arm in the opposite direction of around 95 lbs * 3.4 inches with a 1.5 inch bore... There's also the force on the gears through the shaft centers, sin(20)*250 is around 85, times it's moment arm of 1.5.... So we've got around 70 in lbs to spare with the half inch. whew! Thanks for the reminder...

You forgot the input torque of 250 in-lbs (or else you have to include the torque from the internal short chain -- which magically will work out to be the same 250 in-lbs).

I see 4 torques to deal with
In high gear with driving the input CCW,
Tinput = 250 in-lbs
Taircylinder = 95 lbs*3.4 in = 320 in-lbs
TtoothNormal= -(250 in-lbs/.5 in)*.5 in = -250 in-lbs
TtoothSep= ((250 in-lbs /.5) * sin(20deg) ) *1.5 in = 250 in-lbs
This is okay because they sum to 470 in-lbs (and CCW is toward engagement).

If you do the same thing only have the input torque switch to CW you will get
Tinput = -250
Taircyliner= 320
TtoothNormal = +250 (the normal tooth load is trying to ENGAGE the mechanism in this case)
TtoothSep = -250
Sum = 70 in-lbs

Having done the summing carefully, I get the same answer as your "quick calculation", so what do I know?

I suppose I will shut up now ;-)

Joe J.