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Unread 25-01-2004, 20:46
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Re: Strength of welds on gears

I would suggest that you use a pair of nice big set screws set at 90 degrees from each other and/or key the shaft and gear, then use a keystock to secure them. But without overanalyzing the question, yes a weld will hold. I would be more worried about stripping the gears with that much force on them. What about using a pair of sprockets with #25 roller chain? With gears, you have 300lbs of shear force focused on a few metal teeth, with chain, this force is distributed along the circumference of the sprocket. But then again, I'm not an engineer.
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Mech.Eng.+Mgt University of Ontario 2009
B.Ed OCT Trent University 2015
Professional Education and Product Knowledge Consultant - Toyota Canada Inc.