View Single Post
  #5   Spotlight this post!  
Unread 13-07-2004, 06:46
Unsung FIRST Hero
Al Skierkiewicz Al Skierkiewicz is offline
Broadcast Eng/Chief Robot Inspector
AKA: Big Al WFFA 2005
FRC #0111 (WildStang)
Team Role: Engineer
 
Join Date: Jun 2001
Rookie Year: 1996
Location: Wheeling, IL
Posts: 10,770
Al Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond reputeAl Skierkiewicz has a reputation beyond repute
Re: 10 gauge wire getting way hot

OK,
Interesting discussion so far. Both are/can be right. I think what is the right one here is the loose connections of the wire in the block. It was one of my first concerns when I saw the hardware. The block is made for wires up to #4 guage. When you insert a #10 and tighten the screws, the strands spread out and move up the sides of the block. I raised serious concerns with First early on in the season about this. A fix is to strip the #10 about 3/4-1" and fold over the wire once or twice. (equivalent to three wires) When you insert this bundle into the block, very few of the strands will move up the sides.
Now as to what to do now. Replace the damaged wires and parts. Once they have gone through heat stress, high resistance connections will continue to be a problem. We call it dominoe effect, a heated connection is high resistance, which causes heat, which causes a high resistance...etc. Pictures would be great if you can manage it.
__________________
Good Luck All. Learn something new, everyday!
Al
WB9UVJ
www.wildstang.org
________________________
Storming the Tower since 1996.