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Originally Posted by gwross
No it doesn't make sense that the program is getting corrupted. It's possible, however, that some RS232 signal is not being propagated correctly.
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I'm guessing here after the program downloads, the IFI loader resets the robot controller. It could be that signal isn't reaching the robot, probably similar to having to hold PROG to download code. It's worth trying, and its pretty easy to do. (The other computer only needs IFI Loader and your hex file, nothing else)