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Unread 02-01-2005, 10:10 AM
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BillCloyes BillCloyes is offline
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#0677 (The WireStrippers)
Team Role: Mentor
 
Join Date: Jan 2002
Rookie Year: 2001
Location: Columbus, Ohio
Posts: 37
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Cautious Encouragement

Just a few words of caution...

For the hole saw rookies:

Expect to get a hole LARGER than the hole saw is marked at.
How much larger depends on the condition of the hole saw (old and mangled = much larger hole)

Also...
Keep in mind the possible loads that these members will experience (use a healthy safety factor- depending on location, it could be very difficult to replace at Competition). Run some stress and strain calculations with the proposed reduced cross-sections before you start going completely crazy (2.75" hole in a 3" wide tube ) with the hole saw...

No one wants to have the piece that they spent hours swiss-cheesing break in half...

my two cents

-Bill