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Originally Posted by Andrew Blair
Thanks. Now, the cost difference between a carbide and a HSS reamer is pretty big -$15 vs. $45- so would a HSS reamer that was only correcting a few thousands be able to tackle a hardened steel? This will only be used a few times a year, so if we can keep it on the cheap, good, if we can't, theres no point in buying junk.
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How hard is this part supposed to be? I know people who machine hardened steels, but they all use carbide tools for everything. I don't think that HSS has the wear resistance to deal with hard metals. You might be able to get one or two holes out of a HSS reamer (if even that) in hard stuff, but I don't think that the low cost will be an advantage this time. If it was me, I think I would splurge on the carbide reamer, it should hopefully last long enough to be used again in the coming years.