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Originally Posted by Phil Paspalas
Last season, our team used Lexan (polycarbonate) to shield the electronics from damage. We found it easy to cut, bend, de-bur, and generally pretty good stuff! But it's a pain to drill!!!!!!!!!!!!! Especially when trying to drill large holes in it to remove weight. We tryed a hole saw with poor results and regular twist drills were problematic as they get past 3/4". Any suggestions?
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We have used polycarbonate in our electronics enclosure for the last 3 years and have never had a problem with it. We used 1/4" thick for a base to hold our electronics down and 1/8" thick for doors.
To stop melting polycarbonate, slow down your hole saw.
When drilling "lightning" holes in polycarbonate use more smaller diameter holes as it will keep other robots from finding the hole and hitting your electronics.