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Re: flat sheet layout of helix?
Reply to Nuttyman54,
"Some bending/stretching may have to occur."
That's exactly why I suggested a die designer may have further understanding of how to develop this part. Metal forming operations often involve stretching metal in a controlled manner. The part can be probably be successfully approximated being built by hand from sheet metal but would not end up as a true helix. As far as functioning for the intended purpose - no problem.
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Best regards,
Henry
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