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Re: strongest 80/20 fastener
Extrusion connectors don't handle impact or shock well - although the gusset plates for corners are probably stronger than you need, and two of the barrel connectors (the ones they mill into the end) are probably good enough.
We used single barrel connactors on our chassis last year, and they were always coming loose. Gusset plates and the cheap T nuts fixed that.
Don
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