The 80" rule is enforced on the field in the "Playing Configuration". This means that as long as your robot does not exceed a maximum 80" horizontal measurement while playing the game you will not receive a penalty. Also, unless you frequently violate this rule you wouldn't be disqualified you would only receive a 10 pt. penalty.
Quote:
<R16> Once the MATCH has started, the ROBOT may assume a PLAYING CONFIGURATION that
exceeds the size dimensions specified in Rule <R11>. While in the PLAYING
CONFIGURATION, the ROBOT may expand up to a maximum horizontal dimension of 80
inches (e.g. all parts of the ROBOT must fit within an imaginary 80-inch-diameter upright
cylinder). There are no height limits for a ROBOT in its PLAYING CONFIGURATION at any
time after the start of the MATCH.
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And remember the 80" cylinder is an example not part of the rule itself.