Quote:
Originally Posted by Hachiban VIII
Just a suggestion if amateurs are welding it:
Cut out some little 1/8" thick gusset plates and weld them on all the joints. Not only will this be far stronger than butt-welding, but it will also be MUCH easier. Butt-welding 1/16" tube is very difficult, without considerable practice you'll get lots of burn-through (or if your current is set too low) you won't get enough penetration to hold the weld.
We used to have a sponsor weld our frame, and he always had trouble with the butt-welds. After we added gussets... even the kids could do it.
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We got a really great professional welder to help us out. He agreed to do it for free as a sponsor! He's great, and he also works at a facility with pretty much every possible machine imaginable. (
http://www.zmanufacturinginc.com/)