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Re: materials rules
You mean like gaffer's tape? Should be OK, but you'll want to replace/repair it every few rounds or so.
Also note that you should have somebody go after the edges with a file to smooth them out before tape is applied--the sharp parts may be more likely to go through the tape.
My team used expanded aluminum in 2007 as the bottom section of a ramp for other robots. One event later, after both sides had ruts, we switched that to corrugated plastic for less permanent deformation.
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Past teams:
2003-2007: FRC0330 BeachBots
2008: FRC1135 Shmoebotics
2012: FRC4046 Schroedinger's Dragons
"Rockets are tricky..."--Elon Musk

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