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Which gearbox are you refereing to? If you are talking about the AM Planetary Gearbox (http://www.andymark.biz/am-0002.html),then yes you have to remove the existing gear and press the new gear that comes with the planetary on to the shaft of the motor.
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Yeah, that's the one, but to my knowledge it did not come with a new gear.
:S As we are a rookie team we weren't aware of this.
I do not believe our school has an arbor press either.
Is it a viable option to drill out the mounting pate to a diameter that would accept the gear?