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Re: pic: 4 inch Wheel Render
Pretty good start! How do you plan to attach tread (and what kind of tread)?
The fillets should be okay, especially with a ball-end mill. However, you could simplify it a bit by removing the fillets that are not going in the direction of the axis of rotation of the wheel. In other words, only keep the fillets that can be cut by a normal mill when the wheel is laying flat.
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