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Re: 6 wheel drive with chain tensioners and shifting
There are several sources for the 1" nylon inserts if you want to go that way. Mcmaster.com has them. We've been using the 80/20 Quickframe series and so far have never had a failure of an insert. http://www.8020.net/Quick-Frame-5.asp
These are designed to be used with their 1" aluminum box that have little groves inside to to hold in the inserts. We always drive in a sheet metal screw or 10-32 bolt just to make sure they don't come apart. The profiles are at http://www.8020.net/Quick-Frame-4.asp.
Compared to normal 80/20 extrusion it's more of a pain to work with but it's almost exactly half the weight.
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2016 PNW Championship Chairman's; 2016 Winner Oregon City District, 2015 PNW Championship Chairman's; 2015 PNW District Engineering Inspiration; 2015 PNW District Finalist; 2014 PNW Championship Chairman's; 2014 Championship Innovation in Controls; 2013 Chairman's (Oregon); 2013 Finalist (OKC); 2012 Winner (OKC); 2012 Chairman's (OKC); 2012 Woody Flowers (Oregon); 2011 Volunteer of the Year (Oregon); 2011 Finalist & Captain (San Diego); 2011 Innovation in Control (San Diego); 2010 & 2007 Chairman's (Oregon); 2010 Regional Champions (Colorado); 2010 Innovation in Control (Colorado); 2009 & 2008 Engineering Inspiration (Oregon); 2008 Regional Champions (Oregon); 2007 Regional Finalist (Oregon); 2005 Rookie Inspiration (PNW)
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