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Ooooooh. Ok I think i get it now. the keyway is on both the gear/wheel and the shaft, and the key is just a piece of stock that is inserted. That does seem like a good idea. I the only problem I have would be machining a keyway inside of a hub for a wheel or the bore of a sprocket. any ideas? I have, as stated before, a non-cnc lathe, drill press, milling machine, band saw, and various hand power tools
tenkai
also, if anyone has sources where you can buy pre-keyed stock from, that would be greatly appreciated.
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