View Single Post
  #4   Spotlight this post!  
Unread 22-12-2010, 13:06
artdutra04's Avatar
artdutra04 artdutra04 is offline
VEX Robotics Engineer
AKA: Arthur Dutra IV; NERD #18
FRC #0148 (Robowranglers)
Team Role: Engineer
 
Join Date: Mar 2005
Rookie Year: 2002
Location: Greenville, TX
Posts: 3,078
artdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond reputeartdutra04 has a reputation beyond repute
Re: gearbox design question

All gears (and sprockets) have a pitch diameter, and all gears should mesh at this pitch diameter.



To find the pitch diameter for gears, take the total number of teeth on the gear and divide by the diametrical pitch (DP). For example, the 50t gear in an AndyMark Toughbox gearbox has a pitch diameter of 2.5". (50 teeth / 20 DP) = 2.5 inch

To find the theoretical center-to-center (CTC) distance between two gears, divide the two pitch diameters by half (to get the radius) and add together. For an AndyMark 50:14 reduction in a Toughbox, this is ((14/20) / 2) + ((50/20) / 2) = 1.6".

But in reality, you should add a small value onto this theoretical CTC distance; I usually add 0.003" to all calculated CTC values. This serves two purposes: 1) it adds in a small buffer to account for manufacturing tolerances, and 2) it's better for gears to "run loose" than it is to "run tight".
__________________
Art Dutra IV
Robotics Engineer, VEX Robotics, Inc., a subsidiary of Innovation First International (IFI)
Robowranglers Team 148 | GUS Robotics Team 228 (Alumni) | Rho Beta Epsilon (Alumni) | @arthurdutra

世上无难事,只怕有心人.