Caster Wheels

[pfreivald]

A well designed ball caster might vaguely be acceptable, but not really. Casters are NOT your friend.

Also, if you choose to ignore the general advice given here about not using casters, put your drive wheels in front if you at all can -- it makes it a lot easier to line up on things properly if the front of the robot isn't pivoting around the back.

[Mk.32]

Thanks for feedback.
We will be switching to something else for sure.
Are the plastic omni-directional wheel fine or are the steel ones that much better?

[EricH]

Originally Posted by Mk.32

Thanks for feedback.
We will be switching to something else for sure.
Are the plastic omni-directional wheel fine or are the steel ones that much better?

Either one should work.

Also, consider adding a chain run to power the omniwheels. You get more forward power, without affecting sideways motion of the omnis.

[zbanks]

Not to hijack this thread, but...

Our team was planning on using ball casters with CWD. We have a drive platform and its incredibly maneuverable.

3 years ago, we used omniwheels on a 4-wheeled robot for slippage, and it worked pretty well. However, it was a huge pain when they broke, considering how expensive they were.

Apparently, (before my time, and there's not a whole lot of recollection about them, which could be good or bad) about 5-6 years ago we used a similar design to now. It was claimed to have great maneuverability, but if you dropped the robot or anything, the casters could dent, which would prevent them from rolling correctly. However, they're cheap enough where you can easily have extras on hand.


This year, when we designed the robot, we chose ball casters based mostly on these experiences. We assume that omnis would not provide any significant prevention from being pushed and rotated around our center. We were also being cost-conscious, being a pretty low-budget team. Plastic omnis would have been about 4x as much as a heavy-duty ball casters, which are also readily available at a hardware store.

Since we're using direct drive, powering omnis wouldn't be worth the hassle, either.


Basically, I want to make sure that our decision was sound. Based on our pretty limited test, it seems to work pretty well, but that means nothing in FIRST Has anyone had any trouble with ball casters?

[EricH]

If you must use a caster, ball casters are about the best to use. As long as they aren't acting like swivel casters, that is.

I believe the AM omnis have had a strengthening redesign since about 3 years ago, too.

[Chris is me]

Use AM Plastic omnis if possible. Coolie Dualies are wheels I've never seen used successfully, unfortunately.

[Mk.32]

What about ball caster, how well do they work?
If they don't really work i think we probably just go with a 6 wheel drive system.

[EricH]

Originally Posted by Mk.32

What about ball caster, how well do they work?
If they don't really work i think we probably just go with a 6 wheel drive system.

They can work. They're better than swivel casters. That just isn't saying much, though.

Honestly, skid pads would work quite well to replace casters, if it weren't for the bumps in the floor. (Though that could be dealt with--see if you can get a look at 1266's rookie robot.)

FYI, I don't know of a single problem with 330's omnis last year, and they took a heavy pounding. AM plastics, I want to say 8", dual configuration.

The trick with omni wheels is to put two wheels per wheel, placed so that the rollers on one wheel fill in the between-roller gaps on the other wheel (the dual configuration I mentioned above). It provides a smoother ride, reducing wear and tear on the wheel overall.

[Chris is me]

Originally Posted by EricH

Honestly, skid pads would work quite well to replace casters, if it weren't for the bumps in the floor. (Though that could be dealt with--see if you can get a look at 1266's rookie robot.)

Why would skid pads work better than ball casters? They have much more friction. Do you have experience with either you're basing this on?

[Akash Rastogi]

Originally Posted by Chris is me

Why would skid pads work better than ball casters? They have much more friction. Do you have experience with either you're basing this on?

I'm also thoroughly confused...


Also, not to be a downer...it is week..4(?) now. You might want to get a move on things if you are still deciding on your drivetrain this far into build.

[EricH]

Originally Posted by Chris is me

Why would skid pads work better than ball casters? They have much more friction. Do you have experience with either you're basing this on?

Skid pads, done right, can be quite fluid on an FRC field. 330 did small plastic skid pads back in 1998, on the four corners of a 2WD. Yes, my memory does reach that far back! (I just don't remember if they had drive problems--I remember the full-robot failure, and I think that was the year they were 20+ lbs over, with a not-well-designed arm.) 1266's rookie robot, from 2004, had 2WD with two rather good-sized skids of aluminum (least I don't think it was steel) with an HDPE (?) floor contact pad. They didn't have a whole lot of trouble maneuvering, IIRC. They climbed the step OK with the skids, until the HDPE decided it wanted away from the Al and tried pulling out.

Ball casters may have less friction, but if they do go haywire, look out, and the CIMs can beat that friction fairly well.

[zbanks]

But if a ball caster "breaks" and gets stuck, doesn't it just become a skid pad?

[IndySam]

Originally Posted by Mk.32

What about ball caster, how well do they work?
If they don't really work i think we probably just go with a 6 wheel drive system.

Ball casters can also be problematic.

Best practice says if it touches the floor it should be driven. A ball caster slightly lifted off of the floor by under floor structures like the pole support can unload one of your drive wheels and make control very difficult.

Can plastic omni wheels break, yes but so can any other wheel when abused. AndyMark changed the amount of reinforcing fiber in their omni wheels after their first year and made them stronger. We have used these wheels for every year since their introduction (except for Lunacy) without a single failure. This includes last year where they were slammed into the humps in the field over and over again.

If you are still concerned about them breaking, double them up (as shown on their web site) and get twice the traction and redundancy.