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Unread 13-05-2013, 12:45
three_d_dave
 
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Re: Massive Hit

No matter how skilled a welder, there are material properties to consider.

In extruded form it would have been 6061-T651:
tensile strength of about 45ksi and yield of 40ksi.

After welding is in the -T0 condition:
tensile strength of about 18ksi and yield of 8ksi.

Eventually 6061 will age back to T4 or so, which is pretty close (70%), but it requires heat treat to get to T6/T651 strength levels.

Compared to the base (original) material, a welded area in aluminum can be a significant weakness that needs reinforcement.
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