The age old question - bumper mounting

[cmrnpizzo14]

We usually have had a C-Channel chassis so we mount vertical 80/20 channel pieces periodically around the perimeter. These pieces are only several inches high and have a thumb screw with the part you would grasp facing the inside of the robot. The bumpers have 14-20 buttonhead bolts screwed into them that stick out just enough to drop them into the 80/20 sections. Usually works pretty well, sometimes we have to use a hammer to give the bumper a little motivation.

As for our actual bumpers, we usually make 2 sets of 2 bumpers. Usually right/left or front/back depending on our robot dimensions or if we have to have a gap in our bumpers that year.

[mmcewen]

We drilled holes through the backing plywood and glued pins in to it. The pins line up with holes in the robot chassis and are fastened with small wire pins.
Our only problem was reaching the pins in the middle on our shooter side. It's super quick but only if you can reach your hand in the right spaces.

[Qbot2640]

This was an awesome way to mount our four corner bumpers to the c-frame base. We were able to change bumpers in about 45 seconds.


Mount pieces of oversize c-channel to the back of the bumper, lined up with the holes on the robot chassis

http://www.chiefdelphi.com/media/photos/39229?


Use long bolts with spacers (made from air hose) as mounting pins. You can use wing nuts to secure them, but we had no problems just inserting the pins.

http://www.chiefdelphi.com/media/photos/39230?

[HumblePie]

We generally use a 1x1 square tube (with radiused edges) to rim the chassis and provide bumper support. The kit channel nests very nicely over the square tube. We fab/weld support clips from 2 short pieces of the kit channel and use a quick release pin at each mounting point. Making the bumpers in L-shaped sections will make them even more secure when mounted. See a model in this thread:


http://www.chiefdelphi.com/forums/sh...d.php?t=111344

Having said all this, post #11 clearly takes the cake, and we'll definitely look into this approach this coming year.

[echin]

Here is a concept drive base/ bumper mount system that I designed a few months ago. It uses two plates, one on top, one on the bottom, and the bumpers are attached by a piece of 2x1 box tubing which is bolted between the plates. This probably isn't practical without significant prototyping, but I will put it out there anyway.
https://drive.google.com/folderview?id=0BxrM5TU8rVcOYnVNaEZYczlCcjQ&usp=sha ring

[Oblarg]

Originally Posted by echin

Here is a concept drive base/ bumper mount system that I designed a few months ago. It uses two plates, one on top, one on the bottom, and the bumpers are attached by a piece of 2x1 box tubing which is bolted between the plates. This probably isn't practical without significant prototyping, but I will put it out there anyway.
https://drive.google.com/folderview?id=0BxrM5TU8rVcOYnVNaEZYczlCcjQ&usp=sha ring

I like the idea, but isn't 2x1 for the attachment a bit overkill? I think it'd be easier just to use some corner brackets.

[echin]

In that design, I was using the bumper attachment brackets as a structrual element, and I was trying to make the bumpers work with my chain tensioning system. 2x1 is probably a bit overkill, but it's part of the bumpers, so it doesn't matter a tremendous amount.