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Unread 28-01-2015, 14:35
Mike Marandola Mike Marandola is offline
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Re: Vertical Tracks for Forklift

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Unread 28-01-2015, 16:32
redsox11 redsox11 is offline
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Re: Vertical Tracks for Forklift

We're using 3x3 80-20 with linear slide bearings.
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Unread 28-01-2015, 18:02
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Re: Vertical Tracks for Forklift

We have been using 6063 for years and it works just fine for us. I would love to get 1/16" wall but like others have said, its hard to find here in Michigan. But they sell 1x1" in 1/16" wall...I don't get it.
-Ronnie
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Unread 28-01-2015, 21:42
MrRiedemanJACC MrRiedemanJACC is offline
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Re: Vertical Tracks for Forklift

Hmmm, I'm really surprised ALRO doesn't have the 2"x1" x 1/16" . I'll call tomorrow to see if they have any here in Jackson (where they are based - I've been lucky enough to meet Mr. Al Glick through robotics - he's the Al of Alro and a great guy) We have some 2"x1"x1/8" but didn't use it. We were able to get our hands on Rev profile, the v-groove bearings, made our own mounts with the help of a local machine tool builder with a laser cutter, and made our own bushings for the bearings. So that's what we are going with.


So to hijack the thread a bit what is everyone powering their lift(s) with?

We are using a Cim with a 27 -1 versa planetary and a 12 tooth 35 chain sprocket .

No brake yet...
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Unread 28-01-2015, 21:56
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Re: Vertical Tracks for Forklift

Quote:
Originally Posted by MrRiedemanJACC View Post
So to hijack the thread a bit what is everyone powering their lift(s) with?

We are using a Cim with a 27 -1 versa planetary and a 12 tooth 35 chain sprocket .

No brake yet...
RS-775 18v right now, as the power rating on it is enormous. We still need a brake though.
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Unread 28-01-2015, 22:31
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Re: Vertical Tracks for Forklift

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Originally Posted by asid61 View Post
RS-775 18v right now, as the power rating on it is enormous. We still need a brake though.
Are you looking at how the RS-775-18 runs on actual 18v? or a specification sheet detailing the performance at our 12v?
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Unread 28-01-2015, 22:57
Mike Marandola Mike Marandola is offline
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Re: Vertical Tracks for Forklift

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Originally Posted by BBray_T1296 View Post
Are you looking at how the RS-775-18 runs on actual 18v? or a specification sheet detailing the performance at our 12v?
After seeing many of Anand's posts I am confident he is looking at the specs @ 12v. Even at 12v the RS775-18(273W) has much more power than the RS775-12(83W).
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Unread 28-01-2015, 21:59
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Re: Vertical Tracks for Forklift

Quote:
Originally Posted by MrRiedemanJACC View Post
So to hijack the thread a bit what is everyone powering their lift(s) with?

We are using a Cim with a 27 -1 versa planetary and a 12 tooth 35 chain sprocket .

No brake yet...
1-2 Cims through a Vex Double Reduction gearbox. 40:12 * 40:14 * 22:15 chain reduction, and a disk brake. The "pulley" is a 15t 35 chain sprocket.
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Unread 28-01-2015, 22:01
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Re: Vertical Tracks for Forklift

Quote:
Originally Posted by MrRiedemanJACC View Post
So to hijack the thread a bit what is everyone powering their lift(s) with?

We are using a Cim with a 27 -1 versa planetary and a 12 tooth 35 chain sprocket .

No brake yet...
We're using two 775's (18Team2383.com/blog) with a 4 to 1 versa planetary with dual motor input, then a 10:1 worm reduction driving a 22 tooth sprocket (#25 chain) for the lift.

We have no need for a brake because our worm gearbox.
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Unread 29-01-2015, 03:14
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Re: Vertical Tracks for Forklift

Quote:
Originally Posted by MrRiedemanJACC View Post
So to hijack the thread a bit what is everyone powering their lift(s) with?
We're using 1 CIM in a KOP-equivalent gearbox (so we only have one gearbox type to keep as a spare) at 8.45:1. A 15-tooth sprocket on this axle drives a 32-tooth sprocket on the lift axle, (now down to 18:1) and 15-tooth sprockets all around on the lift chain. Theoretical lift at 40A (before losses) is 125 lb.

We're planning more of a pawl than a brake - it'll be up to the motor to bring the load to a stop. We'll probably going to use a 1/2" ratchet wrench on the gearbox shaft and use a servo to move the toggle back and forth. If that's too finicky, we have several brake designs to choose from.
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Unread 29-01-2015, 08:11
apm4242 apm4242 is offline
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Re: Vertical Tracks for Forklift

2 CIMs on a toughbox mini with 10.71:1 reduction. After that, belts/pulleys provide further reduction to a final ratio of around 42:1. lift is a chain driven carriage with delrin roller sliders on tslot rails. Going to try counter-weighting the carriage so the motors are only lifting the game pieces.

Still not sure if we need a brake.
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Unread 29-01-2015, 08:56
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Re: Vertical Tracks for Forklift

MiniCIM in 50:1 (25:1?) VersaPlanetary driving 2" 3-D printed pulley. Bicycle disc brake.
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Unread 29-01-2015, 09:02
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Re: Vertical Tracks for Forklift

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Originally Posted by z_beeblebrox View Post
MiniCIM in 50:1 (25:1?) VersaPlanetary driving 2" 3-D printed pulley. Bicycle disc brake.
Is the 3D-printed pulley strong enough? We use 3D-printed spacers, but don't trust PLA and ABS for most torque applications.
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Unread 30-01-2015, 13:31
BeardyMentor BeardyMentor is offline
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Re: Vertical Tracks for Forklift

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Originally Posted by pfreivald View Post
Is the 3D-printed pulley strong enough? We use 3D-printed spacers, but don't trust PLA and ABS for most torque applications.
With more extra shells and a higher infill density, it will be fine. The key is to keep tension along the layers and try and keep all other loading as compression. Also ABS and PLA are not your only options. I have a mallet I made from 3D printed nylon 6 and it is plenty strong. I have been abusing it for the last 4 months with very little indication of wear.
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Unread 31-01-2015, 08:42
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Re: Vertical Tracks for Forklift

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Originally Posted by BeardyMentor View Post
With more extra shells and a higher infill density, it will be fine. The key is to keep tension along the layers and try and keep all other loading as compression. Also ABS and PLA are not your only options. I have a mallet I made from 3D printed nylon 6 and it is plenty strong. I have been abusing it for the last 4 months with very little indication of wear.
Cool, thanks.
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