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Unread 10-02-2015, 05:43
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Re: Blown talon srx modules

Quote:
Originally Posted by Alan Anderson View Post
We agree on that part. However, I don't consider Talons to be "consumer electronic" devices.
They are, however, a device that are designed with this specific purpose in mind, which should require it to have even better ESD protection.
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Unread 10-02-2015, 12:48
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Re: Blown talon srx modules

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Originally Posted by Michael Hill View Post
They are, however, a device that are designed with this specific purpose in mind, which should require it to have even better ESD protection.

Better than What? Do you even know what the ESD rating is for the Talon SRX?
This would be an important thing for you to know before claiming it is not sufficient.
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Unread 10-02-2015, 14:09
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Re: Blown talon srx modules

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Originally Posted by Mike Copioli View Post
Better than What? Do you even know what the ESD rating is for the Talon SRX?
This would be an important thing for you to know before claiming it is not sufficient.
Seeing as the data has not been released (that I have seen), of course I don't know what it is. I would expect it should be on the order of 15kV. Anything less than 8kV, I would say is probably insufficient for this application.
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Unread 10-02-2015, 15:48
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Re: Blown talon srx modules

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Originally Posted by Michael Hill View Post
Seeing as the data has not been released (that I have seen), of course I don't know what it is. I would expect it should be on the order of 15kV. Anything less than 8kV, I would say is probably insufficient for this application.
So what happens if the ESD event is greater than 15 kV?
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Unread 10-02-2015, 15:56
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Re: Blown talon srx modules

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Originally Posted by Mike Copioli View Post
So what happens if the ESD event is greater than 15 kV?
Then it fails? I'm not sure what you're getting at.
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Unread 10-02-2015, 18:04
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Re: Blown talon srx modules

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Originally Posted by Michael Hill View Post
Then it fails? I'm not sure what you're getting at.
I agree it should fail. But I would not suggest that the product is crap if it did fail because of this.
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Unread 10-02-2015, 19:17
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Re: Blown talon srx modules

Greg,

Could your custom cables be shorting adjacent wires and therefore be shorting things within the Talon? If misaligned, this could be a problem since they're insulation displacement connectors.

Moreover, if these cables are faulty, you'd continue to propagate failures.
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Unread 10-02-2015, 20:08
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Re: Blown talon srx modules

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Originally Posted by GregGarner View Post
I am going to do at least one more test before tearing apart the wiring. I will put a digital scope on the 3.3V line at the Talon and look and see if I can see any significant induced spikes on the 3.3V line when moving the motor under program control and under manual control, on the talon SRX with the longest attached ribbon cable. I will report back on what I see.
It can be very difficult to get useful information doing this. Your scope and it's probe can inject noise into the system since it acts like an antenna too. How you ground your scope probe to the system is critical to how clean signal you get. A lot of what you may see may be induced in the ground lead of the scope probe. You are probably better off putting a high-frequency current probe around the cable coming out of your Talon since the current probe will not be Gavanically connected to your system.

Secondly, the 3.3V line is probably a power supply line. The impedance looking into the Talon on that line will probably be quite low making it hard for any outside interference source to have a significant influence on the internal circuitry of the Talon. Basically the internal impedance of the 3.3V line forms a divider with the impedance coupling to your external noise source.


Quote:
Originally Posted by magnets View Post
Interference is no longer an ESD problem.

Also, a wire that isn't terminated at one end isn't likely to result in much inductive coupling, and it will be much, much less than a wire that's terminated at both ends. Having it terminated at only one end will make inductive coupling almost disappear. There's no effective loop area if you don't have a loop!

You may have parasitic capacitive coupling though.
Yes.


Quote:
Originally Posted by s1900ahon View Post
Greg,

Could your custom cables be shorting adjacent wires and therefore be shorting things within the Talon? If misaligned, this could be a problem since they're insulation displacement connectors.

Moreover, if these cables are faulty, you'd continue to propagate failures.
Quote:
Originally Posted by GregGarner View Post
In order to try to stop the problem from happening, we intend to use shorter ribbon cable out of the Talon SRX, and then splice in a more robust wire to go on out to the Encoder. This means we will not be routing out all the unused signals from the Talon SRX to the rest of the robot, and in particular we will not route out the 3.3V line. Also, we will run the encoder cables in a separate wiring ducts, so there is physical separation between the encoder signals and the large current power wires for the motors.
Making a new cable assembly may make the problem go away if there is a short in your existing cable; i.e. the new one does not have the same fault. You can use the same ribbon cable material and the same IDC connector to make a cable with just the wires you need. The "more robust wire" will not be any more resistant to external interference. If the pins in the connector that you need are all adjacent, then rip the ribbon cable to have only the number of wires you need then crimp it into the IDC connector. If the wires you need are not adjacent, then crimp a width of ribbon cable that encompasses the wires you need, use a sharp knife to split out the wires you do need from the ones you don't need and cut off the ones you don't need near the connector.

You may want to twist the new cable assembly (2-4 twists per inch) to make it more resistant to external inductive noise.

Running the cable so that runs that are parallel to power wires are 2-3 inches away from the high power wires can also help reduce noise coupling.
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Unread 10-02-2015, 22:13
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Re: Blown talon srx modules

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Originally Posted by Mike Copioli View Post
I agree it should fail. But I would not suggest that the product is crap if it did fail because of this.
I'm not suggesting the Talon is crap. I'm suggesting it may not be due to ESD. It sounds like you've taken the proper precautions, but somehow, through the normal course of use, Talons are being blown; Not by one team, but by several. ESD should not kill products that are used in a manner in which they are intended to be used, if not also have tolerance for wiring mistakes (this is a competition full of people who make mistakes). My guess is something thermal is happening in combination with ESD. It looks like The protection diode is only rated up to 125 Celsius, which I think is normally fine. However, when put in an enclosed box like the SRX is and put inside of a robot with potentially not enough air flow to convection cool the fins, perhaps the diodes aren't able to offer the full protection they normally would. I don't have any temperature measurements to back this up, and I'm not exactly sure how you could accurately (and easily) measure the junction temperature while simulating the SRX enclosure.

That's really my best guess at the moment.
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Unread 10-02-2015, 22:30
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Re: Blown talon srx modules

I doubt that a Talon would very exceed 100deg C, needless to say 125. I think they tend to stay fairly cool.
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Unread 10-02-2015, 22:36
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Re: Blown talon srx modules

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Originally Posted by jimbo493 View Post
I doubt that a Talon would very exceed 100deg C, needless to say 125. I think they tend to stay fairly cool.
The temperature of the case is different than the junction temperature.
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Unread 10-02-2015, 23:40
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Re: Blown talon srx modules

Quote:
Originally Posted by Michael Hill View Post
My guess is something thermal is happening in combination with ESD. It looks like The protection diode is only rated up to 125 Celsius, which I think is normally fine. However, when put in an enclosed box like the SRX is and put inside of a robot with potentially not enough air flow to convection cool the fins, perhaps the diodes aren't able to offer the full protection they normally would. I don't have any temperature measurements to back this up, and I'm not exactly sure how you could accurately (and easily) measure the junction temperature while simulating the SRX enclosure.

That's really my best guess at the moment.
In normal operation, those transorbs have less than 100 nanoAmps flowing through them and are essentially out of circuit. The energy present in a standard ESD test, like the ones referred to in the datasheet linked by Mr. Copioli would not contain enough energy to cause the temperature of the transorb to rise that much. It would not pass those tests if it did.

Transorbs are a pretty rugged class of devices. I have severely abused similar devices by applying surge voltage test with much higher energy than the ESD test (several 100 x), without allowing the required cool down times and the transorbs worked properly up till the heat dissipated in them melted the solder and the part fell off the board. They continued to work after we soldered the parts back in the board.
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Unread 11-02-2015, 05:55
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Re: Blown talon srx modules

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Originally Posted by philso View Post
In normal operation, those transorbs have less than 100 nanoAmps flowing through them and are essentially out of circuit. The energy present in a standard ESD test, like the ones referred to in the datasheet linked by Mr. Copioli would not contain enough energy to cause the temperature of the transorb to rise that much. It would not pass those tests if it did.

Transorbs are a pretty rugged class of devices. I have severely abused similar devices by applying surge voltage test with much higher energy than the ESD test (several 100 x), without allowing the required cool down times and the transorbs worked properly up till the heat dissipated in them melted the solder and the part fell off the board. They continued to work after we soldered the parts back in the board.
I'm not saying the temperature rose due to ESD. My guess is that the robot had been running prior to the event and heated up.
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Unread 11-02-2015, 10:58
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Re: Blown talon srx modules

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Originally Posted by Michael Hill View Post
I'm not saying the temperature rose due to ESD. My guess is that the robot had been running prior to the event and heated up.
It doesn't matter why the transorb got that hot. The point in my last paragraph was that these devices continue to work up to the point where we melted the solder, way beyond 125 C.

Why do you think that the Talon had heated up enough that the transorb was at or near 125 C?
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Unread 11-02-2015, 11:06
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Re: Blown talon srx modules

Double post

Last edited by philso : 11-02-2015 at 12:38.
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