Safe Method for Purposeful Brown-out

[Jaci]

Originally Posted by adciv

If I remember right, the 5v rail is disabled during brown out. Can't remember if the 3.3v rail is or not.

That depends on the level of brownout.

At 6.8V the 6V PWM rail is disabled, CAN devices are sent a disable command.

At 6.3V the 5V rail is disabled among DIO, Analog and MXP. 3V3 is disabled on the SPI and I2C bus. Something to note is that the 5V output on the SPI bus appears to stay active. If the internal jumper J2 is configured properly, all DIO outputs turn to 3V3 and are also disabled at this brownout level.

Keep note that all power going to the USB bus is still active.

Source: https://wpilib.screenstepslive.com/s...g-current-draw

[Peter Johnson]

If you're doing it as a bench setup (or can put the robot up on blocks), and are wanting to just check brownout response of the roboRio, you can use a variable bench supply to power just the roboRio while powering the rest of the robot with the normal battery. The main thing to be careful to do is tie the negative side of the power supply to the negative side of the battery to get a common ground reference (no need to go to the battery directly, you can get this from wiring to any black terminal of the PDP). The advantage of this approach is you only need a small (e.g. 20W) bench supply as all you are powering is the roboRio.

What this looks like:
RoboRio (+) -- Power Supply (+)
RoboRio (-) -- Power Supply (-)
PDP any spare (-) terminal -- Power Supply (-)

[GeeTwo]

Another oddball way to to this if you don't need too many amps for your test is to set up a motor controller (controlled by an arduino or separate RIO) to provide voltage for the the cRIO. Just don't try to drive it backwards...

[cgmv123]

Originally Posted by GeeTwo

Another oddball way to to this if you don't need too many amps for your test is to set up a motor controller (controlled by an arduino or separate RIO) to provide voltage for the the cRIO. Just don't try to drive it backwards...

I don't know how the RoboRIO will respond to a pulsed output like that of a speed controller, and I'm not sure I want to know.

[AustinSchuh]

Originally Posted by cgmv123

I don't know how the RoboRIO will respond to a pulsed output like that of a speed controller, and I'm not sure I want to know.

Yea, this is a bad idea. One of our mentors connected a motor controller up to another motor controller. The second one blew up pretty fast.

The very low impedance MOSFETs in the motor controller will rapidly switch between 12v and 0v continually. This will cause large, fast, voltage changes across the input capacitors on the roboRIO. That will cause them to heat up and blow up.

[philso]

Originally Posted by GeeTwo

Another oddball way to to this if you don't need too many amps for your test is to set up a motor controller (controlled by an arduino or separate RIO) to provide voltage for the the cRIO. Just don't try to drive it backwards...

Inverters + Wiring Inductance = Voltage Spikes

It would be best to use an oscilloscope to look at the motor controller output, with the intended wiring, to ensure that you are not getting voltage spikes that go higher than the rated input voltage or go below zero volts.

In the past, I have used programmable DC power supplies that can simulate a brown out condition but they were pretty expensive.

The brown out test would be more repeatable if one used a MOSFET with a power resistor to add a momentary high-current load to your system. An oscilloscope would have to be used to measure the system voltage.