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Re: Working with Lexan
We've used Lexan for just about everything at one time or another. The best way for cutting/drilling holes that we've found is to use WD-40 as a lubricant.
Have someone spray it onto the bit while you are cutting/drilling.
You have to keep the bit cool. Once the Lexan starts to melt, it grabs the drill right out of your hands. Been there, done that. Ouch.
Also, If you have any plans on screwing into the stuff, we've found that drywall screws work very well. You have to drill a pilot hole and use lithium grease (or some other lubricant) on the screws. If you are using a drill to drive the screws, be sure to set the torque limit down to about 6. You will shear the screws and they are not fun to get out after that.
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Warren B
Pool Noodles. They're not just for bumpers anymore.
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