Pic: Easy to make mecanums..

[Veselin Kolev]

Horay for lab stops and ghetto-ness. Hey, if it works, we'll let you guys know. If it doesnt, we'll make it work, and let you know

[mechanicalbrain]

I almost wonder if the design by NeilR (http://www.chiefdelphi.com/forums/sh...t=mecanum+sell half way down) wouldn't be easier to make.
http://www.chiefdelphi.com/forums/at...achmentid=3745

[Tytus Gerrish]

I cant see your pictures while im here at work but from your description your manufacture method is very similar to the latest i've come up with. the term "easy to make" has to be viewed very realitively. because as far as the basic wheel goes there's no real easy wayt to make it without the right tools.

[Tatsu]

update - Disks are done.. mill is cleaned and ready to go.. now all we have to do is make the jig (for accurate indexing) and start cutting... we should have a prototype soon.

Anyway, this could easily be done with a rotary table and a manual mill (no CNC needed.)

[Tatsu]

Victory!

Went milling today, got the wheels done. Here are some pictures. They still need to be cheeseholed, but meh. we've 7 more to go!
(sorry for low-res, taken on my camerafone)

Blanks
http://i27.photobucket.com/albums/c1...456/Blanks.jpg

Initial setup
http://i27.photobucket.com/albums/c1.../MillSetup.jpg

Closeup of the jig
http://i27.photobucket.com/albums/c1...tupCloseup.jpg

First cut
http://i27.photobucket.com/albums/c1...6/FirstCut.jpg

Second cut
http://i27.photobucket.com/albums/c1.../SecondCut.jpg

Assembled
http://i27.photobucket.com/albums/c1.../Assembled.jpg


(NB - the steel rule is a 6" scale)

We didnt really NEED a mill, we could have done this with a drill press =p. As long as you can get the blanks, you can make these mecanums with a drill press and bandsaw. but a mill is nice =p.

[Tytus Gerrish]

cool. nice to see them done. what machine are these destined to be a part of?

[Veselin Kolev]

These wheels are for prototyping. We are going to have two such wheels, and two mirrored (and of course spares) on a robot. They will be run direct driven off four KOP transmissions with encoders on a KOP chassis. This is to perfect the wheel design and code behind mecanum drive. If we deem the drive reliable and useful enough, we might just use this next year.

[Greg Perkins]

Do you have some cad files? If so, you should share them with us; I'm sure a lot of people would love to make their own.

[Tatsu]

we'll whitepapre and upload it once we get all the problems worked out.. we've found a few, we're in the process of fixing them.

[DonRotolo]

Originally Posted by Tatsu

but a mill is nice =p.

Sweet! Very nice process.

What, if any, bearings are used on the shafts that hold the lab stoppers?

I'd also be interested in hearing more about the durability of the stoppers.

Don

[Veselin Kolev]

Originally Posted by Don Rotolo

Sweet! Very nice process.

What, if any, bearings are used on the shafts that hold the lab stoppers?

I'd also be interested in hearing more about the durability of the stoppers.

Don

As of now the lab stops are on bolts. This was just for the picture
We are in the process of ordering a bunch of .250 ID 1" length bushings to put in all the rollers. They will then run on a ground steel shaft that is pressed into the wheel housing, with E-rings on the edges to keep the rollers from sliding off. We know that the wheels are slightly fragile with the rollers outside the wheel like that, and the steel roller shafts would be prone to bending. But like most robots, we plan to have our wheels well protected from all sides. The wheels can take huge forces radially, because if pushed hard enough the rollers will compress and the wheel bottoms out against the aluminum housing. This takes about 150-200 lbs per wheel to do.

A side note, efficiency is not reduced by weight on the wheel (other than more friction in the bushigns) because there is enough clearance on the sides of the rollers to allow for expansion due to weight compression. Also, these wheels get very good traction because the rollers are made of gum rubber. This means that all the rollers will have to be replaced every regional, but at 25 cents a piece from mcmaster, I dont think that will be a problem.

Our goal from this is basically to have an agile mecanum robot with lots of traction and pushing power, something not common with omni-directional robots. Look forward to designs for ball shifting transmission for each wheel...

[Greg Perkins]

For some reason I'm contradicting myself, I've designed a set of these before, but I think I might have done them wrong; what angle are the rollers supposed to be offset to the hubs?

[Madison]

Originally Posted by Greg Perkins

For some reason I'm contradicting myself, I've designed a set of these before, but I think I might have done them wrong; what angle are the rollers supposed to be offset to the hubs?

Nearly any offset will work in theory, but 45* is most efficient.

[Alex.Norton]

Its not that 45* is most efficient. It is that 45* results in the max speed to the side is equally to the max speed forward. They are actually less efficient than say 30* because the rollers need to turn faster when moving in a direction other than forward. Of course 30* also means that the max side speed is lower than the max forward speed and the pushing power is greater.

[Kyle Love]

A little birdy told me that free mecanums are always the easiest, but if you don't win them these are pretty darn cool!