New Speed Controllers :)

[Richard Wallace]

Originally Posted by Tom Bottiglieri

By the way, you would be much better off using thick stranded wire than one solid piece of wire. Current flows on the surface of a conductor, so the amount of current a single piece of wire can transmit is limited by its size.

Only the alternating component of electrical current tends to concentrate on the surface of a conductor. This is often called the skin effect. The effective depth to which current penetrates into the interior is inversely proportional to the square-root of the frequency at which the current alternates, so higher frequency current tends to concentrate on the surface, while dc is uniformly distributed over the cross-section of the conductor.

Since only a small component of the motor current in a FIRST robot is ac (due to the pulse-width modulation of the Victors), using stranded wire does not improve the current carrying capacity significantly over that of solid conductors with the same total cross section; i.e., the same AWG.

However, using stranded wire is still a good idea because it is less prone to damage from bending and flexing, and it forms better electrical connections when crimped to standard terminals.