Plexiglass Help/Question

[Tristan Lall]

Now that I think of it, the table saw might create some problems, if you don't have just the right blade, and a solid method to hold down the workpiece. Acrylic can shatter easily, and using a common saw blade probably won't work too well. Polycarbonate, on the other hand, cuts nicely.

[Gabe]

You could also use a band saw or a jigsaw (orbital saw). The jigsaw will work, but the trick is to use the finest tooth blade and sandwich the plastic between scrap pieces of plywood to keep the Plexiglas from chattering and cracking. Then take your time to cut slowly and at a steady pace until completed. This is how I cut Plexiglas acrylic sheets in the shop.
As always, try this method or any method on a scrap piece of plastic to see if it works.