pic: Mecanum Musings

Originally Posted by lbarger

Great design. Do the nuts and bolt ends miss the carpet? You may want to look into tapping one end of the c-section and countersinking the clearance on the other. Then you could use a flat head screw and match the length of the screw to the c-section width. Then you should be able to avoid any hardware overhang and further reduce the weight. Typically you should have at least three full threads for any bolted joint.

Keep up the great work and please post your final version!

No, there's plenty of clearance for the hardware holding the rollers to the C channel. I'd really prefer to not take any more material out of the C, as the goal here was to go cheap and easy (hence going with aluminum from McMaster. If I go to something stronger (like a higher strength alloy), Then possibly I'd work on lowering the profile a bit.

I'd love to post the final version, but for me all designs are a work-in-progress. Maybe I'll post some renders side by side with a real thing if these actually get built? It's all really up to the team for what they'd like to build. I am just a mentor, anyway.