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Unread 01-04-2009, 08:38
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Al Skierkiewicz Al Skierkiewicz is offline
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Re: What do you think of the jaguars?

Before we get back into a full out war on Victor vs. Jaguar it is important to note a few things that are thrown about.
1. Both controllers at full throttle put out a constant voltage which is the battery less losses in the wiring, connectors and series resistance of the FETs in the controllers. The Jaguar FETs are a little lower but the Jaguar must switch to zero periodically to charge up the cap in the charge pump circuitry.
2. Linear? This varies with motor type and between motors of the same type. All works itself out with practice or some form of feedback.
3. Anecdotal or not, the Jaguars are seeing (at a higher rate) failures that were not seen with the Victors. They are working on it and in my opinion they are trying hard to give you a product that is reliable.
4. The output frequency of the Jaguar is 15kHz while the Victor is 150Hz. I suspect that this difference with the KOP motors is the big difference teams are seeing with output speeds.
5. The Jaguar has a current sense resistor in the negative side of the H bridge. Although low resistance (equivalent to 6" of #10 wire), it does effect the output voltage a little. This is the same resistor that the Jaguar uses for over current sense. Once reached, it takes a minimum of three seconds after the fault has been removed before the protection gives control back to the output.
6. Failures have occurred on all types of motors under all types of operation and Luminary is trying to get through all of the data and their own testing to determine where the problem is actually occurring. In spite of the years of electrical advice (mine and others), teams still manage to get conductive debris inside the controllers regardless of their manufacture. A few wayward strands of aluminum or a pile of filings will cause a FET to self destruct in a visible and noxious way. The result is usually a controller that is unrepairable.
7. At this point it seems that the greatest Jaguar failure is a controller that only produces output in one direction. If yours failed in another manner, Luminary needs to know.
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Last edited by Al Skierkiewicz : 01-04-2009 at 08:40.
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Unread 01-04-2009, 08:43
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Re: What do you think of the jaguars?

I like them, they are pretty cheap, double update frequency, and work pretty well... The only issue that I have is the quality... They arn't the best quality wise, but they do work pretty good... The on off fan is pretty sweet, and yeah, they work great... I would happily use them from now on....
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Unread 01-04-2009, 09:10
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Re: What do you think of the jaguars?

If better documentation is provided to all teams then we should see less wiring faults and better coding tactics. Thankfully we had an NI Tech AND Luminary Tech running around assisting with both wiring troublehsooting and coding help which greatly reduced the amount of Jag's given out at the event... (as a matter of fact I DIDN"T GIVE OUT ANY Jag's at NJ b/c of them). If any were given out it was by Luminary b/c they were doing on site RMA for "real" failures. It's sad how not every venue had the same kind of service =[.
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Unread 01-04-2009, 10:25
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Re: What do you think of the jaguars?

I only had to authorize one Jaguar from Spare Parts at SBPLI, but teams had spares of their own to draw from, so it's harder to track all the failures. The one I did authorize was for Bay Shore, 271, and they burned out a bunch on their practice 'bot before the regional, so they didn't have any spares of their own.
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Unread 01-04-2009, 16:07
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Re: What do you think of the jaguars?

Quote:
Originally Posted by Mark McLeod View Post
I only had to authorize one Jaguar from Spare Parts at SBPLI, but teams had spares of their own to draw from, so it's harder to track all the failures. The one I did authorize was for Bay Shore, 271, and they burned out a bunch on their practice 'bot before the regional, so they didn't have any spares of their own.
That still is good stats =)

Your just a ball of good news today =)
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Past FIRST Robotics Events that I proudly volunteered at:
FLL: NY State Competition '03
FRC: NYC Remote Kickoff '04 & NYC Regionals '04-'15 ,'10-'13 & NJ Regionals '06-'10, Finger Lakes Regional '09 & SBPLI Regional '08-'15 and the World Championship in '05 (Galileo Field) '07 (Newton Field) '09 (Practice Fields Attendant / FTA(A)), CeBIT Convention in '04 & NextFEST in '06 both held @ the Javitts Center, Monty Madness '07-'10, Panda-monium '08, B.Eruption '08 & '09, Ramp Riot '08, PARC '09 & '10, BR^2 '09 & Wol. Inv. '09 -'15
2015 FIRST Robotics Off Season Events that I hope to volunteer at:
Where is Wolcott Invitational
2015 FIRST Robotics Events that I will be volunteering at:
SBPLI Reg. & Championships
Volunteer Resume:
Alt & Lead Team Queuer, Field Repair/Reset, Field Setup/Breakdown, Spare Parts Attendant, Field Power Controller/Score Keeper, Co-Emcee & Official Scorer, Control System Advisor, FIRST Tech Advisor Assistant & recently Practice Field Attendant.
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Unread 01-04-2009, 16:20
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Re: What do you think of the jaguars?

Quote:
Originally Posted by Mark McLeod View Post
I only had to authorize one Jaguar from Spare Parts at SBPLI, but teams had spares of their own to draw from, so it's harder to track all the failures. The one I did authorize was for Bay Shore, 271, and they burned out a bunch on their practice 'bot before the regional, so they didn't have any spares of their own.
If anyone is curious a bunch = 5 in 1 week, they all came from the same order (Our Spares) so we are assuming it was just a bad batch, because on our real bot we've had only 1 failure out of 9.

Edit: Other then that I love the jags, they've given us to have alot finer control over our bot ( mainly our head )
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Last edited by Richard.Varone : 01-04-2009 at 16:23.
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Unread 01-04-2009, 10:28
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Re: What do you think of the jaguars?

Quote:
Originally Posted by Al Skierkiewicz View Post
4. The output frequency of the Jaguar is 15kHz while the Victor is 150Hz. I suspect that this difference with the KOP motors is the big difference teams are seeing with output speeds.
Out of curiosity (and forgive the stupid question) what exactly does this mean from a real world standpoint? I mean more is usually better but there comes a point where you just don't need it. (Not saying that we don't need the extra output frequency, just a general statement)

And I too would like to see more documentation as well. I was severely disappointed when I saw how little there was.
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Unread 01-04-2009, 19:19
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Re: What do you think of the jaguars?

Quote:
Originally Posted by Andrew Schreiber View Post
Out of curiosity (and forgive the stupid question) what exactly does this mean from a real world standpoint? I mean more is usually better but there comes a point where you just don't need it. (Not saying that we don't need the extra output frequency, just a general statement)

And I too would like to see more documentation as well. I was severely disappointed when I saw how little there was.
Andrew,
There was quite a bit more documentation on the Jaguars including schematics available on the Luminary website.
As to the output frequency vs response. The brush/commutator length converts into a repetitive frequency calculation dependent on speed for each motor. All KOP motors are not the same brush/commutator design. The FP is significantly different than the CIM. The difference in output frequency of the controller determines how effectively the controller can make current changes in the winding it is connected to, through the brush assy. The higher frequency may interact differently on a particular motor due to winding inductance or the number of voltage transitions it would make while connected to one particular winding. The mass of the armature also comes into play when comparing motors as does the mechanical load on said motor. While the Jaguar may be more "linear" on one type of motor than the Victor, it might not be on another. Take a close look at the motor curves and then try to interpolate different loads into the response.
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Unread 01-04-2009, 20:44
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Re: What do you think of the jaguars?

To my knowledge, neither 1618 nor 2815 burned out any Jaguars this season. (1618 used four on their robot, 2815 used four Jaguars on their manipulator and two Victors on the drivetrain.)

They're still a little big for my liking, but I'm intrigued by their potential.
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Unread 01-04-2009, 22:53
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Re: What do you think of the jaguars?

what we have noticed, jaguars burn up before the motors do (in a situation of overstressing motors), which is pretty handy honestly rather change jag than motor.
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Unread 01-04-2009, 23:34
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Re: What do you think of the jaguars?

To add two cents worth, we switched from Victors to Jaguars
on our drive in order to enable reliable operation of current sensed
traction control. The 120 hz chop rate of the victors was too low
to be smoothed out adequately with an RC fiter we put on the
current sensor. We did note that we lost a little top end speed
with this change, but the resulting traction control was worth
the trade.

The 40 amp current limit on the Jaguars was pretty aggressive
and we did hit that limit during testing with a gearbox that was
binding a bit. We did not have any Jaguars fail.

Eugene
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Unread 02-04-2009, 07:57
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Re: What do you think of the jaguars?

We use two Jags. One for each side of the drive-train. Everywhere else we are using victors. We have had no failures of either the Jags or the Victors on either our comp bot or practice bot. I will say this, we mount all of our speed controllers vertically above our drive motors. This ensures the minimal amount of particulate to fall into the enclosure of the Jag. One key difference between the Jag and the Victor, the Jag does not have a conformal coating, the Victor does. I believe that this is a contributing factor to the number of failures seen.
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Unread 02-04-2009, 08:32
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Re: What do you think of the jaguars?

Quote:
Originally Posted by Mike Copioli View Post
We use two Jags. One for each side of the drive-train. Everywhere else we are using victors. We have had no failures of either the Jags or the Victors on either our comp bot or practice bot. I will say this, we mount all of our speed controllers vertically above our drive motors. This ensures the minimal amount of particulate to fall into the enclosure of the Jag. One key difference between the Jag and the Victor, the Jag does not have a conformal coating, the Victor does. I believe that this is a contributing factor to the number of failures seen.
We also mounted our Jags vertically, and have yet to lose a single one on either our main machine or our practice bot. I think that since particulate seems to be one of the single biggest factors in the failure of the Jags thus far, vertical mounting is (at the moment) the way to go.
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Unread 02-04-2009, 09:04
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Re: What do you think of the jaguars?

The higher frequency PWM drive of the Jags means they also will have higher switching losses. This means more heat to dispose of compared to a victor. The victors used IFR or Infineon FETS. Could the IFR FETS have better avalanche carrying ability? I Know that Luminary Micros has aligned with Fairchild but, could the IFR FETS be a better device for this application. Our robots are 12 volt devices cars are 12 volt nominal devices. Why not use automotive qualified and avalanche rated FETS ? Automotive motor controllers all seam to use 40 volt devices and our controllers are using 30 volt FETS. Does the jag have clamping diodes to take the Back EMF stress off of the FET intrinsic diode? Most hard switched motor controllers do. With the current loads we give the JAGS cooling is critical. Could the air flow not be evenly distributed across all the Fets? With the higher frequency PWM drive, there is more of a problem with ringing in the gate drive circuitry. Could this be causing the Fet and drive chip failure? The Jag is a step forward with capabilities we haven't even tapped yet, however there does SEAM to be an increased failure rate that needs to be addressed. Every year there will be a number of reverse polarity failures no matter which controller we use. This is just a given unless reverse battery protection is implemented.
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Unread 02-04-2009, 11:59
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Re: What do you think of the jaguars?

We at first used 3 Jaguars on our robot, 2 on the drive and one in steering. I liked the larger response range and slower speeds capable of the Jaguars. After 2 regionals and 24? matches we have not had any problems and I will likely ask for more for next year. We primarily used them on the drive and steering for the more "detailed" capability. Our shooter and rock elevators didn't need precision and to save weight we used victors.

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