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Unread 23-12-2011, 18:05
R.C.'s Avatar
R.C. R.C. is offline
2017... Oooh Kill em, Swerve!
AKA: Owner, WestCoast Products
FRC #1323 (MadTown Robotics)
Team Role: Engineer
 
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Re: pic: WCP: AL Gears?

Quote:
Originally Posted by Travis Covington View Post
Do you anticipate being able to support the potential demand?
Travis, Tbh,

I feel a lot better after talking to AM, I have everything ready to go in order to ship these guys and I believe I have made enough for this year. First year in, so I don't know how much demand there truly will be. But provisions have been made to make more gears during season if needed.

The place I work at has an SL-30 lathe with a bar feed that normally runs lights out, as long as the OD is under 3" I can have blanks ready next day for the hob guy/shipped over night via Ontrac.

Quote:
Originally Posted by Tristan Lall View Post
Will you be selling pre-lightened versions of the gears? (Aluminum is light; holes are lighter!)

Just curious: are they 7075-T6, -T7 or something else?

Is there much wear of the dog mating surfaces after several hundred hard (e.g. pneumatic) shifts? I'm curious if it rounds off the edges on the aluminum dog gears. (Even if it does, it will likely be no trouble at all for most customers.)
Tristan, at first I really wanted to sell super pocketed gears, but the cost was too high for me when I had them made at work or any place around here. In the next year or two I am looking to do these inhouse and have them offered to FIRST teams, most likely the bigger gears such as the 40/45/48/50/60T pocketed.

All the gears are 7075-T6 and Cory/Travis are correct. The coating 1323/973 used last year wasn't that good, but the new coating is significantly better. It is similar to AM's 50T and when we used his 50T this year and last year for some high speed applications, that coating was very very good.

Quote:
Originally Posted by compwiztobe View Post
These look awesome! Do I see correctly that these include the little nub around the hole to keep them away from bearings? The size selection will be nice too. I'm guessing mostly 3/8" hex on most of these? Are 35/45/48/60 only available with the dog cutout, or can they have keyed hole (hex or otherwise) as well? Can't wait to see these available!
All gears have a nub that are plan bore. Gears will come in 3/8 or 1/2 Hex with a small protrusion. There are other dog "gears" planned, 40/50/55, this also depends on demand. The 45/60 dog gears allow for some very nice ratios for 4/6 inch wheels.

Current Lineup:

14T - CIM pinion - 3/8 Hex
15T - 3/8 Hex
28T - 3/8 Hex
30T - 3/8 Hex
35T - Dog Gear
45T - 3/8 Hex - 1/2 Hex - Dog Gear
48T - 1/2 Hex - Dog Gear
56T - 1/2 Hex (Cimple Box Gear)
60T - 3/8 Hex - 1/2 Hex - Dog Gear


Quote:
Originally Posted by Travis Covington View Post
RC, a question for you. Are these gears cut with a modified addendum and dedendum to account for the build-up of the type III anodize?
Travis,

I believe either you or Adam brought this up when we made our season gears last year. We did not do that last season, but this year after talking to the Ano/Gear place we have.

-The ano place, Nituff says ano should be .001 penetration and .001 build up. Normal range of build up is .0008 to .0012 according to the rep.

-The gear guy is compensating for that, I got a shop tour and talked to them about our application. They said they would cut a few gears, get them ano'd in house and then make sure it passes their QC, which is quite nice.

-RC
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