pic: Version 1.1

[Arefin Bari]

Originally Posted by jimfortytwo

If I'm looking at this right, it seems that in the transition period between high gear and low gear the motor shaft is locked, because both gears are engaged at the same time. Is this actually what is desired? It seems needlessly cruel to the motor, and I would think actually makes slipping into the new mesh more difficult.

By all means lighten the gears if it is easy for you to do, but I suspect that the inertia of those disks is negligable in comparison to the momentum of the 130 pound robot, or even just the wheel attatched to this gearbox.

you are very right... it is locking.. thanks for bringing it up to my attention. umm... solutions.. there are two. one, either stop and shift. or space the gears out more. decisions will be made soon. most of the modifications will be made and will post a Version 1.2. I pointed this out in my posts before that i am going to make holes in the gear. please understand that I am a newbie to inventor, in fact i started working with inventor on thanksgiving night.

Edit - Sanddrag, if i use any steel on the transmission it will just be the shafts, because i have experienced shafts bending inside the transmission. but i do consider using steel if i have enough weights left. our 2003 transmission was first made out of aluminum. it did work ok. but then we switched to steel.

[henryBsick]

Weight issues from my critique point.
The third shaft is the output shaft and is geared down from the second shaft's spur gear by what seams 1:2 maybe 1:3. There isn't a whole lot of reduction and a lot of weight. Possibly eliminating the third shaft and making the second shaft longer to attach a sprocket... but then that wouldn't work because the shaft moves and the sprocket would need o be mobile. SO maybe if you made the first shaft move with a spur gear straight from the CIM the one of the 2 gears on the first shaft. That would make the first shaft mobile and you could then attach a sprocket to the immobile (laterally, not rotationally) second shaft. In essence that would reduce the size of the big middle spur gear originally on shaft 2 and the gear it connected with on shaft 3 would no longer be necessary.
Its kind of a radical change, but just an idea of other possible means to reduce weight.
Also, the hubs on the gears can be reduced. a lot. They are pretty huge massive in the pic. a simple trip to the "digital lathe" could fix that.
my $.02
Good luck with version 1.2 Arefin.

[Andy Brockway]

Originally Posted by Arefin Bari

you are very right... it is locking.. thanks for bringing it up to my attention. umm... solutions.. there are two. one, either stop and shift. or space the gears out more. decisions will be made soon. most of the modifications will be made and will post a Version 1.2.

Nice design, of course I always advocate that you build and test.

I am hanging the CIM motor off 1/4" plates and think your design will be OK. If you include a mount to the frame of the robot close to the CIM you will definitely have enough support.

As for stopping and shifting with the current spacing....depending on the ratios the chance that both sets of gears will have teeth lined up is slim. This would prevent the shift from occuring. Designs with the shift dog have broken themselves when a "neutral" is not included and the shift is done on the fly. (It may have been JVN who told this story )

[tiffany34990]

good job so far-- you have been working hard arefin as i well know-- good luck w/ the next version--hopefully it won't drive you nuts


enjoy designing....