pic: 1747- Kicker Winch

[Ben Martin]

It is a modified toughbox, containing only a 14 tooth CIM gear (attached to the window motor) and a 50 tooth output gear. The cylinder disengages the gear, allowing a 6" IFI wheel attached to the output shaft (not shown) to spin freely.

We added more structure than what you seen in this picture to prevent the bottom plate from bending when the cylinder extends.

We will probably increase the cylinder bore size to 2", since the current one cannot hold the load we desire.

[JamesCH95]

Holy bending angle bracket batman! You might want to consider cross-bracing on that bracket?

I like the idea though! What ensures that the gears re-mesh after a shot?

[Ben Martin]

Originally Posted by JamesCH95

Holy bending angle bracket batman! You might want to consider cross-bracing on that bracket?

I like the idea though! What ensures that the gears re-mesh after a shot?

Only half the winch is shown in this picture; Believe me, we have a cross bracing on it now.

The bearing holes are slotted in the toughbox casing. So far, by just using that slot to guide the gear and extending the cylinder, we have had no problem keeping the gears engaged. The only issue we have is when a large force is applied, the gear sometimes skips.