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Bearing Blocks vs. Idlers
Recently I have been looking to chain tensioning systems for drives and I have been designing in a movable idler sprocket into my drive, but recently I have herd that idlers decrease efficiency and take power away from your drive. I would like to run bearing blocks but I think they require a lot of machining. Do bearing blocks require a lot machining, and are they worth the extra effort when it comes to the over all efficiency? Also do idlers really take a lot of power away from the system, where you would want use a lot of machining resources for the bearing blocks?
If you have any other input tips or tricks that you have found while designing something like this I would love to hear it!
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To have respect for the process you are in right now, respect the knowledge around you by using it to your full advantage. - Scott Ritchie [more] 
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