Solar Battery Plant Question

[ebarker]

We want to connect 6 ES17-12 (the ones that came with the robot) in parallel to create a large capacity power plant.

Do the batteries need to be connect with or'ing diodes or just hook them in parallel ?

This plant will be recharged with a solar PV array.

[Al Skierkiewicz]

Ed,
I have been cautioned by the manufacturer and the Battery Institute that connecting two like batteries in parallel should pose no particular problems. Provided that the batteries are of the same age, type, and life (charge/discharge) history. However, with seven in parallel I would recommend steering diodes or switching of some sort. Depending on the current capability of the array, you might want to switch batteries for charging. i.e. have one on charge while the others are delivering load current. Most RV suppliers carry such diodes for RV dual battery systems. They use Schottky diodes for a lower forward voltage drop in most cases.
It would seem that the problem exists with circulating current between batteries of differing terminal voltage. As one battery sags, the other battery will try to deliver current until the terminal voltages are again equal. Unfortunately, this turns into a domino effect.
If size is a major concern, perhaps single cell batteries in series might better suit your needs. What is your application?

[EricVanWyk]

I'd recommend putting some low value high power resistors in line with each battery when you put them in parallel for the first time. This will slow down the balancing and prevent the initial spike of current. This method is slow but easy. After they have settled, take the resistors out. Be sure to run a few quick numbers to estimate the power your balancing resistors will put out, and how long it will take.

Since our batteries are charged with 2, 4 or 6 amps, I'd multimeter verify that they are all within a volt and then put half ohm or quarter ohm 1 watt resistors in there. Since we have 18 Amp hours, I'd plan on waiting a full day. If you do the math, I'm being too conservative, but why rush?

At this point, you should treat the pack as one unified battery, and avoid taking them out of their parallel configuration for anything. Otherwise, you will need to balance again.

As for diode-oring them:
From your description, I assume you are using the pack as a back up for a solar array. Charge during the day, discharge at night. If this is the case, be very careful about where you put your diodes. Frankly, I wouldn't use them in this case.

If you still want them :
I'm not a huge fan of steering diodes because of their voltage drop. Even a big schottkey will drop a third of a volt. To reduce that, you could use an ideal diode controller like the LTC4352, tps2413 or ISL6144. If your currents were lower, you could use an integrated ideal diode like the ones from picorpower. Since you have 7 of them, you could roll your own like this.

[ebarker]

The application is on our off season project that we are working on again for the next 4 months.

Pictures were posted here last fall.

During the next 2 or 3 weeks we need to update our power scheme with 6 (not seven) batteries, plus a solar charge plant.

We have to get some more power measurements done but rough numbers we may be charging maybe half of our full load power draw. Working from memory we may have a maximum plant draw of 50 amps at 12 volts. We will charge on the run. We may be able to upgrade the power plant to charge at the machine full power draw rate. We will see.

We are not opposed to or'ing diodes if that gives us the safest and most reliable operation. We just want to get it right.

We'd prefer to use 6 robot batteries instead of a single large deep cycle for several reasons but that may not be totally practical.

[MrForbes]

Lead acid batteries seem to be pretty forgiving when you connect them in parallel.

With solar power, you want to make sure you are using as little power as necessary, since power costs a lot to generate. Conservation is the most cost effective approach. How well are your pontoons designed? are they really just rectangular blocks? How fast does it really need to move? Could you reduce speed a little bit and reduce power consumption a lot?

We used solar power for our underwater ROV for the NURC this year....good stuff....

[ebarker]

It is what it is.

For better or worse we are moving forward with the current platform design.

Not the most efficient hulls, not the most efficient motors, etc.

So we will deal the cards that are on the table.

Our hull speeds requirement is low - about walking pace.

If we wound up with 400 watts max power draw and 200 watts off the panel on a sunny day we can live with that.

[MrForbes]

Do you have the solar panels already? If so, then don't worry about it....

Do you have a solar charge controller?

[ebarker]

we do not have any solar equipment yet, so keep talking......looking for recommendations

[MrForbes]

Ok....hmmmm...

Keep in mind that solar panel power ratings are a bit funny, they are rated at some voltage and at some current, but the voltage is at no load, and the current is into a short circuit, so you do NOT get the max rated voltage and current at the same time! A 75w panel might put out only 5 amps when charging at 12v in full sun.

Think carefully about how long you will want to run the device, and how long you can have it charging. Usually it's more cost effective to buy more batteries and leave it charging as long as possible, than to buy more solar panels.

You probably want a charge controller that is rated for a bit more current than your panels can generate.

[ebarker]

I'm thinking we want to implement this in phases.

1st we install 6 batteries, with or'ing circuit.

2nd install a big enough charge controller to handle maybe 400 or 500 watts.

3rd install a single panel on the craft, maybe 200 watts.

4th install another panel on the craft, or 'apu' style on the ground to get us to 400+ watts.

So we have to do some planning.

It is a solar powered lake rake....

[MrForbes]

Have you measured the current draw while at cruising speed? or loaded down (I'm not sure what a "lake rake" is)