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Using 4 AWG with the Anderson SB50

Nate Laverdure

By: Nate Laverdure
New: 05-27-2017 07:10 PM
Updated: 05-27-2017 07:25 PM
Total downloads: 681 times


The crimp contacts used with the Anderson SB50 connector are sized for up to 6 AWG cable. Let's swage them to fit 4 AWG!

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Attached Files

  • pdf 4awg into SB50 rev1.pdf

    4awg into SB50 rev1.pdf

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    uploaded: 05-27-2017 07:10 PM
    filetype: pdf
    filesize: 1.52MB
    downloads: 679



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03-21-2018 12:49 PM

s-neff


Unread Re: paper: Using 4 AWG with the Anderson SB50

Hi Nate,
Do you have a drawing of your swaging tool end?
Is it just a straight cylinder with a rounded end?
I'm not familiar with "standard dimensions" for these types of tools.



03-21-2018 12:50 PM

marshall


Unread Re: paper: Using 4 AWG with the Anderson SB50

Big props to Triple Helix and this paper for getting us to check this out and attempt it ourselves.



03-21-2018 12:55 PM

Nate Laverdure


Unread Re: paper: Using 4 AWG with the Anderson SB50

Quote:
Originally Posted by s-neff View Post
Hi Nate,
Do you have a drawing of your swaging tool end?
Is it just a straight cylinder with a rounded end?
I'm not familiar with "standard dimensions" for these types of tools.
Yep! The picture on the bottom of page 3 shows a cylinder with diameter 0.245 in and a 45-deg chamfer about 20% of the size of the diameter. This worked just OK-- the ID of the fitting swaged out a bit too much. Then we turned the chamfer into a radius, and that worked much better.



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