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Poor Man's Omni Wheel

Sean Schuff

By: Sean Schuff
New: 24-01-2006 14:40
Updated: 24-01-2006 14:40
Views: 2392 times


Poor Man's Omni Wheel

Simplify. That is our motto this year and we are living it. This is one of the omni wheels we will be using on our robot. All off the shelf parts and minimal machining. A lathe to turn the flange down and a mini-CNC mill to cut the pockets for the barrel rollers. The wheel is plastic and comes with bearings. The barrel rollers are rubber coated plastic and come with steel roll pins. Simple maintenance - you can change one roller at a time by removing two screws. Total cost - about $12.00. Watch out Baker!!

Edit: 393 grams or .866 lbs.

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24-01-2006 15:06

phrontist


Unread Re: pic: Poor Man's Omni Wheel

Since when does CNC qualify as "minimal machining"?



24-01-2006 15:16

Chriszuma


Unread Re: pic: Poor Man's Omni Wheel

You see, it's all relative. It's "poor man" compared to some other omni wheels, while it's "Sultan of Umbapamawow" to people not involved with FIRST



24-01-2006 15:39

Sean Schuff


Unread Re: pic: Poor Man's Omni Wheel

Quote:
Originally Posted by phrontist
Since when does CNC qualify as "minimal machining"?
You could get away with a simple mill and indexing head. We happen to be a PLTW school and have the ProLight mini CNC Mill. Yes, "minimal" is relative - but it isn't a $60,000 CNC mill.

Yee Haa!

Sean



24-01-2006 15:42

ChuckDickerson


Unread Re: pic: Poor Man's Omni Wheel

Nice job! That looks like something even our little team could tackle! I really love to see this kind of resourcefulness in FIRST. I think an off season white paper is in order! I would love to see how you made them using COTS parts and how the hold up during competition. Best of luck! I love 'em!



24-01-2006 15:51

tbmantia


Unread Re: pic: Poor Man's Omni Wheel

http://omniwheel.com/transwheel/transwheel-4000.htm

Might not be as big, but they are very cheap and won't take any time. We have used them for years and they work great.



24-01-2006 16:30

KenWittlief


Unread Re: pic: Poor Man's Omni Wheel

What material is used on the white rollers? It looks like nylon. Are you planning to cover the rollers with some friction material?

Ideally they would have excellent friction (grip) in the wheel rotation direction, and roll freely sidesways.



24-01-2006 16:55

Astronouth7303


Unread Re: pic: Poor Man's Omni Wheel

I don't think omniwheels count as "simple"...



24-01-2006 17:14

Kyle Love


Unread Re: pic: Poor Man's Omni Wheel

poor man omnis? Those things are amazing looking!



24-01-2006 18:45

Sean Schuff


Unread Re: pic: Poor Man's Omni Wheel

Quote:
Originally Posted by KenWittlief
What material is used on the white rollers? It looks like nylon. Are you planning to cover the rollers with some friction material?

Ideally they would have excellent friction (grip) in the wheel rotation direction, and roll freely sidesways.
Actually tbmantia's link (http://omniwheel.com/transwheel/transwheel-4000.htm) has the exact same rollers we are using. They are the synthetic rubber coated polypropylene roller. Excellent rigidity at the core with a very "grippy" surface. We have yet to test them to their full limit but are confident they will work out well even if they need to be swapped out periodically. Ease of maintenance and low cost make replacing them as they wear a relative non-issue.

One of the other positive characteristics of the barrel rollers is their football shape. This makes rolling a lot less bumpy and makes for more solid contact on and between rollers.

One other spec I failed to mention - they are 6" diameter wheels to the outside of the barrel rollers.

Stop by our pits in Cleveland, Milwaukee and/or Atlanta to see them up close and get a status report on their effectiveness.

Sean



24-01-2006 20:24

Rickertsen2


Unread Re: pic: Poor Man's Omni Wheel

We have 2 of those mini CNC mills. I always saw them unfit for anything but making keychains and circuit boards. I never considered making plastic parts. Good idea!!



24-01-2006 22:48

Jeff Pahl


Unread Re: pic: Poor Man's Omni Wheel

Quote:
Originally Posted by Rickertsen2
We have 2 of those mini CNC mills. I always saw them unfit for anything but making keychains and circuit boards. I never considered making plastic parts. Good idea!!
We regularly cut 6061 aluminum with our mini CNC mills. Both are Sherline mills modified for educational use (one is a Denford, the other is a Intellitek spectraLIGHT). The trick is to know what the machine limits are, and to use sharp, high quality carbide tooling. Last Saturday I used one to drill the bolt circle patterns for the sprockets on the sides of the timing belt pulleys for our treads.

When they're the only machine shop you have, it's amazing what you will figure out to use them for



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