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2009 Control System, Mounted

Billfred

By: Billfred
New: 20-04-2008 23:09
Updated: 20-04-2008 23:09
Views: 1997 times


2009 Control System, Mounted

This is a better view of (most of) the new control system for those who couldn't make it out in the other shots.

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21-04-2008 11:25

Gdeaver


Unread Re: pic: 2009 Control System, Mounted

Wow, all that to generate a hobby PWM to control a victor? Kind of like using a 35 lb sledge hammer to set a finish nail. There are some missing pieces if First wants to go down this path. I feel a rant coming on. I'll stop here.



21-04-2008 12:07

EricH


Unread Re: pic: 2009 Control System, Mounted

Quote:
Originally Posted by Gdeaver View Post
Wow, all that to generate a hobby PWM to control a victor? Kind of like using a 35 lb sledge hammer to set a finish nail. There are some missing pieces if First wants to go down this path. I feel a rant coming on. I'll stop here.
From what I understand, it's a combination of the PDB and the breaker panels, with another set of things for the controls. It does look like overkill, though.



21-04-2008 12:14

Dillon Compton


Unread Re: pic: 2009 Control System, Mounted

Why do I get the feeling that all of a sudden space in the middle of the robot is going to be at a premium?

I'm going to miss the days when an electronics team could get told they had a 2" x 12" x 16" space in which to mount everything and they could pull it off.



21-04-2008 13:26

Russ Beavis


Unread Re: pic: 2009 Control System, Mounted

The long white module between the cRIO and PDB is an old rev of the Digital Sidecar (ie breakout module that allows cRIO to directly drive Victors, Spikes, digital I/O, etc).

That long module has already been replaced by the half-size module that's sitting next to the PDB.

Russ



21-04-2008 13:29

T3_1565


Unread Re: pic: 2009 Control System, Mounted

its too clean looking!! it can't be a FIRST robot



21-04-2008 13:31

whytheheckme


Unread Re: pic: 2009 Control System, Mounted

I love it. No longer will the electrical team be a crew of a couple of kids that works for 4 hours on Friday night before the scrimmage. The control system will have to be integrated from the start.

-Jacob



21-04-2008 13:38

Greg Marra


Unread Re: pic: 2009 Control System, Mounted

How were the prototype white cases for the electronics components fabricated? They sort of look rapid-prototyped, but I am not sure, and didn't see them in person.

All-in-all, the new controls system is going to be an amazing upgrade for FIRST. You think driving in a circle was an impressive autonomous? Wait until you see what these machines will be able to do next year in the hands of 1400 FIRST teams.



21-04-2008 14:45

Mark McLeod


Unread Re: pic: 2009 Control System, Mounted

Quote:
Originally Posted by Greg Marra View Post
How were the prototype white cases for the electronics components fabricated? They sort of look rapid-prototyped, but I am not sure, and didn't see them in person.
Yes, those were grown cases.
They had examples of everything without the prototype hard covers too.



21-04-2008 15:12

Colin


Unread Re: pic: 2009 Control System, Mounted

looks like a throw back to the old IFI breaker panels



21-04-2008 15:16

Zyrano


Unread Re: pic: 2009 Control System, Mounted

It doesn't take up as much space as you think, mostly because you are replacing the backup battery, the power distribution blocks, and the 40 amp fuse blocks, as well as spikes for punematics. It is going to be heavier though.



21-04-2008 19:24

seanl


Unread Re: pic: 2009 Control System, Mounted

it does seem like overkill but its much cleaner. any one know if we will be using a wireless router? because that would just seem weird if theres a router in the middle of the robot.



21-04-2008 19:35

vivek16


Unread Re: pic: 2009 Control System, Mounted

Electrical board + (-wire nest) = [SYSTEM ERROR]

That is way too clean... I guess we will have to make up for the lack of entropy some other way...

-Vivek



21-04-2008 19:43

Alex Cormier


Unread Re: pic: 2009 Control System, Mounted

So with all the talk about IFI going away, the new system comes in on a IFI kit chassis? My thought lately has been, will the kit chassis go away along with IFI?

I hope not...

*goes and starts to make numerous chassis in inventor/solidworks*



21-04-2008 20:20

Bob Steele


Unread Re: pic: 2009 Control System, Mounted

Something else that I gleaned from viewing these things up close...
The power distribution board is, indeed, very similar to the old IFI board.
One change is that the ground and positive terminals are next to each other in the wiring.... you can see how short the wires are between the victors and the board in the picture... no bird's nest with all the black wires terminating in a bunch of terminals all stacked on one end as was the case for the IFI board.

This is pretty slick...



21-04-2008 20:44

Tapoore


Unread Re: pic: 2009 Control System, Mounted

Quote:
Originally Posted by Alex Cormier View Post
So with all the talk about IFI going away, the new system comes in on a IFI kit chassis? My thought lately has been, will the kit chassis go away along with IFI?

I hope not...

*goes and starts to make numerous chassis in inventor/solidworks*
This bot was built using spare parts from FIRST's shop... It was only meant to be a sneak peak at the 2009 control system and in no way was meant to show what may or may not be in the KOP next year

So there may still be hope for the kit frame next year...



21-04-2008 20:54

its da PAT!!!


Unread Re: pic: 2009 Control System, Mounted

I'm not going to lie to you guys but the power block wire connectors are so strong that the people from Diversified Systems put batter wire on it and pulled a full size 120 lbs robot around without the wire pulling out. The wire was only a foot long, it was amazing.



21-04-2008 22:11

Tom Line


Unread Re: pic: 2009 Control System, Mounted

It's not the initial strength. It's the resistance to vibration. Since there's no WAY that thing could be any worse than the din rail (we zip tied the wires to ours so they wouldn't vibrate loose), then it has to be an improvement!



22-04-2008 00:08

EricVanWyk


Unread Re: pic: 2009 Control System, Mounted

Quote:
Originally Posted by Russ Beavis View Post
The long white module between the cRIO and PDB is an old rev of the Digital Sidecar (ie breakout module that allows cRIO to directly drive Victors, Spikes, digital I/O, etc).

That long module has already been replaced by the half-size module that's sitting next to the PDB.

Russ
Actually, the DSC3 is less than 1/5th the size of DSC1.

Quote:
Originally Posted by Greg Marra View Post
How were the prototype white cases for the electronics components fabricated? They sort of look rapid-prototyped, but I am not sure, and didn't see them in person.
SLS

Quote:
Originally Posted by its da PAT!!! View Post
I'm not going to lie to you guys but the power block wire connectors are so strong that the people from Diversified Systems put batter wire on it and pulled a full size 120 lbs robot around without the wire pulling out. The wire was only a foot long, it was amazing.
With a 6AWG wire inserted, I've dragged the robot several feet sideways (against the wheels) repeatedly.

However, smaller gauge wire does not have as much of a retention force. With a 12AWG wire, I only managed to move the robot a few inches. In fact, I could easily pull it out by simply wrapping it around my hand several times, giving it a few inches of slack and then yanking the giggles out of it. Unfortunately, I smacked my arm into the robot during said yanking. Ouch.

Don't count on those WAGOs on the PD as a structural element, but boy do I love them!



22-04-2008 15:10

tseres


Unread Re: pic: 2009 Control System, Mounted

although it is a lot bigger than the IFI control system, who says that FIRST isn't going to allow larger robots, or even heavier ones? i really think robot design wont be the same any more.



22-04-2008 15:25

Alan Anderson


Unread Re: pic: 2009 Control System, Mounted

Quote:
Originally Posted by tseres View Post
...who says that FIRST isn't going to allow larger robots, or even heavier ones?
The robots are already about as large as they can be and still fit through a standard doorway. They are already about as heavy as they can be and still be carried safely by two high school students. I don't expect the size and weight limits to be increased. I wouldn't be surprised if the rules next year called for smaller robots.



22-04-2008 15:35

Tapoore


Unread Re: pic: 2009 Control System, Mounted

Quote:
Originally Posted by Alan Anderson View Post
The robots are already about as large as they can be and still fit through a standard doorway. They are already about as heavy as they can be and still be carried safely by two high school students. I don't expect the size and weight limits to be increased. I wouldn't be surprised if the rules next year called for smaller robots.
The OSHA weight limit for a two person lift is 150 lbs. That is the real reason why FIRST can't increase the weight limit.



23-04-2008 01:00

Guy Davidson


Unread Re: pic: 2009 Control System, Mounted

Quote:
Originally Posted by Tapoore View Post
The OSHA weight limit for a two person lift is 150 lbs. That is the real reason why FIRST can't increase the weight limit.
A robot with a battery and bumpers mounted could be up to 120 + 12 + 15 = 147 lbs. At least, that's if I remember correctly, and the battery weights about 15 lbs. So I don't see much room to add weight, if we wish to remain within OSHA regulations.



01-05-2008 19:02

sayso_411


Unread Re: pic: 2009 Control System, Mounted

I thought the distribution block/fuse block length was customizable, i dont wanna waste all that space that could be used for something else...



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