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Yeah!! We finally finished making Orbit Balls!!

Kims Robot

By: Kims Robot
New: 07-02-2009 21:56
Updated: 07-02-2009 21:56
Views: 1668 times


Yeah!! We finally finished making Orbit Balls!!

Here is part of the "team" that helped us make orbit balls, and all of our finished orbit balls!! We made 90 in total (I forgot we didnt have enough strips to make 100, so my last count was off). 10 Empty Cells, 17 Super Cells/Awards, 63 Moonrocks, and we have 20 regular Orbit Balls!! Let the games begin!!

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07-02-2009 23:21

OScubed


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Many thanks to all the parents, team members, mentors, spouses of mentors, grandparents, and random people who just volunteered off the street to help make all these orbit balls. Here's to an awesome Rally!

Great job all!

Color key:
Black are empty cells
Camo are super cells
Black/Red/White are moon rocks (as are all the store bought ones)



07-02-2009 23:41

Gary.C


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Greta job and that probably took a long time. I love the colors, they are sick



08-02-2009 03:51

JVN


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

If they're anything like the real thing, a lot of them will be broken soon. You might want to make some more.



08-02-2009 09:01

skimoose


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Fantastic!

After Scrimmage, please post an update on how well these balls held up to some robot rough-housing.

After all that effort, those Super Cell/Awards are going to be a valuable commodity!



08-02-2009 09:10

Koko Ed


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by JVN View Post
If they're anything like the real thing, a lot of them will be broken soon. You might want to make some more.
Way to kill the vibe, John.



08-02-2009 11:20

OScubed


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Ours will probably be more robust than the real ones. The real ones use a cheap plastic connector that is easily broken. These are pop-riveted together for each strip. Not to say they won't break - just that they're pretty tough. We're actually concerned that these will be more robust than the real balls which is why we're not replacing the few real ones we got so that we can use those for our official "testing".

Thanks also to Gus for the help with the video and instructions.

Cheers,



08-02-2009 14:38

JVN


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by Koko Ed View Post
Way to kill the vibe, John.

Sorry, it is unfair of me to vent my Orbit Ball related frustrations here.

JV



08-02-2009 15:11

Koko Ed


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by JVN View Post
Sorry, it is unfair of me to vent my Orbit Ball related frustrations here.

JV
Don't sweat it, John.
Our robot just turned some of our orbit balls to masses of broken plastic and fabric.



08-02-2009 18:19

Cynette


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by JVN View Post
If they're anything like the real thing, a lot of them will be broken soon. You might want to make some more.
Quote:
Originally Posted by Koko Ed View Post
Our robot just turned some of our orbit balls to masses of broken plastic and fabric.
It's ok...Gentlemen, we can rebuild them. We have the technology. We have the capability to make FIRST's best orbit balls. Better than they were before. Better. Stronger. Faster.



08-02-2009 18:41

Koko Ed


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by Cynette View Post
It's ok...Gentlemen, we can rebuild them. We have the technology. We have the capability to make FIRST's best orbit balls. Better than they were before. Better. Stronger. Faster.
You must make a video of your build process using this song.



08-02-2009 19:11

GaryVoshol


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by Cynette View Post
It's ok...Gentlemen, we can rebuild them. We have the technology. We have the capability to make FIRST's best orbit balls. Better than they were before. Better. Stronger. Faster.
Geeze, ain't nobody that appreciates good allusion anymore.

OK boys and girls under the age of 25, what's Cynette's quote from?



08-02-2009 20:35

meastman


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Now time to start building the robot



08-02-2009 20:47

Cynette


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by meastman View Post
Now time to start building the robot
A what?

Oh my, I knew we were forgetting something!



08-02-2009 20:52

KidneyMerchant


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by GaryVoshol View Post
Geeze, ain't nobody that appreciates good allusion anymore.

OK boys and girls under the age of 25, what's Cynette's quote from?
Bionic Man.

Do I win?



08-02-2009 22:10

KevinReid


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Try the Six Million Dollar Man... Classic

http://en.wikipedia.org/wiki/The_Six_Million_Dollar_Man



09-02-2009 14:40

Joe Ross


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by OScubed View Post
Ours will probably be more robust than the real ones. The real ones use a cheap plastic connector that is easily broken. These are pop-riveted together for each strip. Not to say they won't break - just that they're pretty tough. We're actually concerned that these will be more robust than the real balls which is why we're not replacing the few real ones we got so that we can use those for our official "testing".
After making our balls, we wanted to do some testing with broken bands. It took many throws as hard as people could into a concrete floor to get both pop rivets to come out. The Lexan never broke. The same type of throwing quickly broke a real ball. In retrospect, it would have been easier to drill out the rivets, but throwing them was more fun.



09-02-2009 14:45

David Brinza


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by Joe Ross View Post
After making our balls, we wanted to do some testing with broken bands. It took many throws as hard as people could into a concrete floor to get both pop rivets to come out. The Lexan never broke. The same type of throwing quickly broke a real ball. In retrospect, it would have been easier to drill out the rivets, but throwing them was more fun.
We did similar testing of our adhesive-bonded practice balls - no failures at all.

We also used hot glue to join the fabric ends. It's faster and easier than sewing and also is quite robust (no separated seams after an impromptu soccer game).



10-02-2009 16:18

Robert103


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

We found that balls pop riveted/glued together acted differently than the store bought balls, do the balls you made still flex like they do?



10-02-2009 17:18

Josh Goodman


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by Robert103 View Post
We found that balls pop riveted/glued together acted differently than the store bought balls, do the balls you made still flex like they do?
Slightly different. Yes, we thought of this too. They are a little stiffer than the store-bought kind but they flex enough so that there won't be any problems.



13-03-2009 19:44

Lara Surmak


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

What did you make the balls out of?
We tried using lexan that was the same thickness as the plastic that the original moon rock was made from, but the ball that was made is unsquishable, and therefore useless to our team.



13-03-2009 20:01

kevin.li.rit


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by Lara Surmak View Post
What did you make the balls out of?
We tried using lexan that was the same thickness as the plastic that the original moon rock was made from, but the ball that was made is unsquishable, and therefore useless to our team.
They used polycarbonate(lexan). I'm not sure of the thickness.



14-03-2009 13:59

Cynette


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Our balls were substantially stiffer than the factory manufactured ones, but were still usable by most teams for testing and practice. One suggestion to make them more flexible is to use tape to connect the ends rather than the rivets.



14-03-2009 16:22

artdutra04


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by Cynette View Post
Our balls were substantially stiffer than the factory manufactured ones, but were still usable by most teams for testing and practice. One suggestion to make them more flexible is to use tape to connect the ends rather than the rivets.
I wish I had known about this back when we wrote the white paper, but the material inside a real Orbit Ball is polypropylene. McMaster sells 4'x8' sheets of 1/16" thick polypropylene for $29.16 and 3/32" thick sheets for $41.20.



14-03-2009 18:33

Cynette


Unread Re: pic: Yeah!! We finally finished making Orbit Balls!!

Quote:
Originally Posted by artdutra04 View Post
I wish I had known about this back when we wrote the white paper, but the material inside a real Orbit Ball is polypropylene. McMaster sells 4'x8' sheets of 1/16" thick polypropylene for $29.16 and 3/32" thick sheets for $41.20.
And that is cheaper than Lexan, for sure! But same thing for us, by the time we knew what the material was, we had already purchased and cut the lexan.

But we love our slightly stiffer and WAY more durable balls! And so did the teams that came to our rally because there were lots and lots of them.



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