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Team 2502 Chassis Teaser

keehun

By: keehun
New: 06-02-2010 13:07
Updated: 06-02-2010 13:07
Views: 1248 times


Team 2502 Chassis Teaser

This is our 80/20 Chassis!

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06-02-2010 17:57

Techgirl675


Unread Re: pic: Team 2502 Chassis Teaser

looks verrrry heavy...



06-02-2010 18:05

firemaster193


Unread Re: pic: Team 2502 Chassis Teaser

it seem too heavy



06-02-2010 18:11

keehun


Unread Re: pic: Team 2502 Chassis Teaser

How heavy is heavy? With gearboxes, motors, electronics, the calculated weight is 50lb...

And I can lift this with one arm. Easier to lift with two arms..



06-02-2010 18:27

Techgirl675


Unread Re: pic: Team 2502 Chassis Teaser

For sake of comparison our chassis with 4 CIMs, mechanum wheels and all 4 gear boxes is less than 35 pounds...
For what it's worth, we've gone the 80/20 route. While it's great for prototyping and testing, we've found it's far too heavy for competition use. We've since switched to welded thin-wall steel tubing and it seems to work quite well.



06-02-2010 18:34

Timz3082


Unread Re: pic: Team 2502 Chassis Teaser

It does look a bit heavy, But it also looks very strong! Good work from team 3082 (Minnetonka)! I can't wait to see this at 10,000 Lakes! What drive train are you using? It looks like it could be a swerve...Well I gues I will see in two months



06-02-2010 18:56

Chris is me


Unread Re: pic: Team 2502 Chassis Teaser

Nice chassis. One of the coolest uses of extrusion I've seen so far. Though that's not saying much. That's a lot of material, but it's material fairly low, which should be good for your CoG.

I'm intrigued with the wide orientation. Can't wait to see the rest of it, so I know why you guys took that route.



06-02-2010 19:06

Akash Rastogi


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by firemaster193 View Post
it seem too heavy
It depends on what the rest of the robot needs in terms of weight. 70 pounds is more than plenty for what they plan on doing, as far as I've heard their plans.



06-02-2010 19:06

Jonathan Norris


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by keehun View Post
How heavy is heavy? With gearboxes, motors, electronics, the calculated weight is 50lb...

And I can lift this with one arm. Easier to lift with two arms..
Trust us you'll be surprised how weight seems to adds up... fair warning just make sure you are careful how heavy the rest of your robots functions are.



06-02-2010 19:19

dragon72950


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by keehun View Post
How heavy is heavy? With gearboxes, motors, electronics, the calculated weight is 50lb...

And I can lift this with one arm. Easier to lift with two arms..
calculated weight do you know how heavy it actually is or have you not weighed it yet?



06-02-2010 19:23

Chris is me


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by dragon72950 View Post
calculated weight do you know how heavy it actually is or have you not weighed it yet?
Most of the parts he named aren't on the robot yet, so it's hard to weigh the final configuration.

50lbs with all electronics is plenty light, I think. Personally aiming for a 70 pound lower deck / 110 pound robot.



06-02-2010 19:26

dragon72950


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Chris is me View Post
Most of the parts he named aren't on the robot yet, so it's hard to weigh the final configuration.
well he could do what we did and just put the stuff on the scale with the chassis



06-02-2010 19:29

V_Chip


Unread Re: pic: Team 2502 Chassis Teaser

Looking good

Interested on the wide base configuration



06-02-2010 19:38

EricH


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by dragon72950 View Post
well he could do what we did and just put the stuff on the scale with the chassis
Some folks might not have a scale that will work for that.



06-02-2010 21:54

keehun


Unread Re: pic: Team 2502 Chassis Teaser

I will weigh it this coming monday.

And we do have a very interesting wide-configuration that will be super weird but we hope to have work out!

And no swerve this year. We thought that whatever we could make would have too low of a clearance to go over the bump.

Hm, did I give too much away?



07-02-2010 13:18

Jeffy


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Techgirl675 View Post
For sake of comparison our chassis with 4 CIMs, mechanum wheels and all 4 gear boxes is less than 35 pounds...
For what it's worth, we've gone the 80/20 route. While it's great for prototyping and testing, we've found it's far too heavy for competition use. We've since switched to welded thin-wall steel tubing and it seems to work quite well.
WOW!
4 Cims is 10 Lbs.
4 6" Mecanums is 6.2 lbs.
4 gearboxes is anywhere from 6-10 lbs.
Making your frame only
12.8 lbs. max

Our frame is pretty bare essentials out of aluminium and its at 18lbs.



07-02-2010 13:42

Techgirl675


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Jeffy View Post
WOW!
4 Cims is 10 Lbs.
4 6" Mecanums is 6.2 lbs.
4 gearboxes is anywhere from 6-10 lbs.
Making your frame only
12.8 lbs. max

Our frame is pretty bare essentials out of aluminium and its at 18lbs.
We have a welded steel tube chassis and it is only 10 pounds including all of the supports.



07-02-2010 15:52

keehun


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Techgirl675 View Post
We have a welded steel tube chassis and it is only 10 pounds including all of the supports.
That's pretty cool. Though I honestly don't know why it has to be that light for it to be considered a "good" or a balanced robot



07-02-2010 15:57

Techgirl675


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by keehun View Post
That's pretty cool. Though I honestly don't know why it has to be that light for it to be considered a "good" or a balanced robot
It really doesn't need to be, it just happens to be what we decided to use for strength and the light weight.



07-02-2010 17:23

Jeffy


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Techgirl675 View Post
We have a welded steel tube chassis and it is only 10 pounds including all of the supports.
Would you mind sharing the size and alloy of the pipe?
We have aluminum and steel welding machines here. and steel welding is so much easier.



07-02-2010 17:40

Techgirl675


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Jeffy View Post
Would you mind sharing the size and alloy of the pipe?
We have aluminum and steel welding machines here. and steel welding is so much easier.
Last year we used 1 inch steel tube and this year it is 3/4 inch with 1/2 inch supports. Everything holds up great!



07-02-2010 18:03

keehun


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Techgirl675 View Post
It really doesn't need to be, it just happens to be what we decided to use for strength and the light weight.
Haha cool. Sorry if I sounded like I hated you or something. I don't!

But someone earlier brought up low CG -- and yes, that's one of our main focuses. We are doing direct drive with Banebots Planetaries and we're trying to achieve super low CG.



08-02-2010 07:28

dragon72950


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by keehun View Post
I will weigh it this coming monday.

And we do have a very interesting wide-configuration that will be super weird but we hope to have work out!

And no swerve this year. We thought that whatever we could make would have too low of a clearance to go over the bump.

Hm, did I give too much away?
well interested to see how much it weighs



08-02-2010 07:52

Dave McLaughlin


Unread Re: pic: Team 2502 Chassis Teaser

One of the heftiest frames I have seen this year.

Quote:
Originally Posted by Techgirl675 View Post
Last year we used 1 inch steel tube and this year it is 3/4 inch with 1/2 inch supports. Everything holds up great!
I'd be interested in the wall thickness and alloy you are using as well.



08-02-2010 09:03

JamesCH95


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Techgirl675 View Post
We have a welded steel tube chassis and it is only 10 pounds including all of the supports.
Welded 4130 steel (maybe 1020?) is probably the lightest possible frame construction barring composites, which are cost-prohibitive for FIRST. Alloy steel is better than 6061-T6 aluminum in nearly every regard...

I've made FSAE car frames with largely .065"/0.045" walled round tubes. 0.035"x0.750" square tube would be plenty strong enough for a FIRST robot. And no strength loss from welding FTW! Unfortunately my team didn't have the facilities to make a frame like that this year



09-02-2010 13:49

team1718


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by keehun View Post
How heavy is heavy? With gearboxes, motors, electronics, the calculated weight is 50lb...

And I can lift this with one arm. Easier to lift with two arms..
your really going to regret using 80/20



09-02-2010 14:12

EOC


Unread Re: pic: Team 2502 Chassis Teaser

Team 1208 loves 80/20.
Our completed robot this year has a kicker, lifter, ball collector and climbs the bump. It just weighed in at 116 pounds.



09-02-2010 17:34

EricH


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by team1718 View Post
your really going to regret using 80/20
Can you provide a reason for saying this? If you have a valid reason (bad experience, finicky connections, stuff like that), then by all means post it. If you're just saying this to say it, then it might be better not to say it.



09-02-2010 18:11

keehun


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by team1718 View Post
your really going to regret using 80/20
We've been using 80/20 since our rookie year without a problem. (Well we've had problems but it was a human-fault). So any evidence or warrants behind your statement?



09-02-2010 19:41

Bob Steele


Unread Re: pic: Team 2502 Chassis Teaser

80-20 can be a fine material to use for a frame
so can many other things... One of the neatest things in FIRST is that there is no ONE RIGHT WAY to do anything!!

My own experience with 80-20 was from my own mistakes early on...
I didn't make sure everything was always tight.... or use lock tite on the connections... When my old team started using 80 20 by bolting through and making our own brackets we had much better success...

I really like the comments I am hearing about using steel tube... I think we will investigate that next year.... sounds like an interesting solution....
thinner steel vs thicker aluminum
Ease of welding.. vs difficult welding...

Worth looking at.... it must work.... thousands of bicycles and cars use it

thanks for the great suggestions...

Your 80-20 frame looks pretty cool!!!

good luck and we will see you on the field!!



09-02-2010 22:22

keehun


Unread Re: pic: Team 2502 Chassis Teaser

Quote:
Originally Posted by Bob Steele View Post
80-20 can be a fine material to use for a frame
so can many other things... One of the neatest things in FIRST is that there is no ONE RIGHT WAY to do anything!!

My own experience with 80-20 was from my own mistakes early on...
I didn't make sure everything was always tight.... or use lock tite on the connections... When my old team started using 80 20 by bolting through and making our own brackets we had much better success...

I really like the comments I am hearing about using steel tube... I think we will investigate that next year.... sounds like an interesting solution....
thinner steel vs thicker aluminum
Ease of welding.. vs difficult welding...

Worth looking at.... it must work.... thousands of bicycles and cars use it

thanks for the great suggestions...

Your 80-20 frame looks pretty cool!!!

good luck and we will see you on the field!!
Thank you!

Our dream has always been able to weld a clean aluminum/steel tubing together to make one of those sick chassis that are awed everywhere, but we currently don't have any way practical method or place to weld, nor do we have the experience to. That's our long-term goal -- to make a sick and clean aluminum/steel tubing chassis. But until we get enough practice over the summer or something, we're sticking with 80/20 since it's so easy to get cut and assemble (assemble not so easy but probably easier than welding at this point).



Thanks,
Keehun



09-02-2010 23:15

Lil' Lavery


Unread Re: pic: Team 2502 Chassis Teaser

This teaser made me want to get a burrito.



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