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Swiss Cheese Weight Loss

MrBydlon

By: MrBydlon
New: 09-02-2014 13:41
Updated: 09-02-2014 13:41
Views: 3305 times


Swiss Cheese Weight Loss

Our robot was 15 lbs overweight (for a variety of reasons, mostly sheet metal which is a new construction material to us) so we got some 3" hole saws and went to town. We also cut down mounting brackets and made a new gripper mech that was simpler.

All in all, not too shabby. Still not finished by any means but we are much closer to our goals. Now time to practice, practice, practice.

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09-02-2014 16:59

Jon Stratis


Unread Re: pic: Swiss Cheese Weight Loss

That's a nice looking robot! I have to ask though... how far back does that hammer pull?



09-02-2014 17:49

IKE


Unread Re: pic: Swiss Cheese Weight Loss

Some tips I have learned over the years on how to reduce weight for your robot:
http://www.chiefdelphi.com/media/papers/2220



09-02-2014 18:35

MrBydlon


Unread Re: pic: Swiss Cheese Weight Loss

When parallel with the ground, the hammer is about 16" outside of the frame perimeter I think... It's definitely less than the 20" frame perimeter. I just can't remember the exact number.

The perspective of the camera makes the hammer look longer than it is maybe.



09-02-2014 19:12

DonRotolo


Unread Re: pic: Swiss Cheese Weight Loss

I can imagine using something to reduce the weight of the hammer's handle. Like 1" x 1/8" square box stock.

...or just round it off and paint it silver.



09-02-2014 21:19

Jonathan Norris


Unread Re: pic: Swiss Cheese Weight Loss

The quickest way for you guys to lose weight would be to move to smaller nuts and bolts. My eyes see a lot of 1/4" bolts, which are usually overkill for FRC. I've removed over 30 lbs of 1/4" bolts from a robot before... you can replace 1/4" bolts with #10's, #8's, and rivets in most situations.



09-02-2014 21:45

MrBydlon


Unread Re: pic: Swiss Cheese Weight Loss

Oh for sure! We will definitely do that in the future. Thanks for the suggestions!

The power point from above was very illuminating (lots of DUHHHHHH moments that we had never really considered).

This is going to sound impossible but we had never done rivets before on a robot. I had no idea they were so simple and lightweight and just generally awesome.

We've always done 1/4-20 bolts. Like, always. The idea had never really occurred to do something different until late in the build. We will definitely be investing in more button heads and smaller bolts in the future.

Lots of learning going on this season.



09-02-2014 21:46

Electronica1


Unread Re: pic: Swiss Cheese Weight Loss



09-02-2014 21:47

cadandcookies


Unread Re: pic: Swiss Cheese Weight Loss

Quote:
Originally Posted by Jonathan Norris View Post
The quickest way for you guys to loose weight would be to move to smaller nuts and bolts. My eyes see a lot of 1/4" bolts, which are usually overkill for FRC. I've removed over 30 lbs of 1/4" bots from a robot before... you will find you can use #10's, #8's, and rivets in most situations.
This is so true. Unfortunately it didn't stop my team from designing around 1/4-20 because we'll have the weight for it...



09-02-2014 21:54

kevin.li.rit


Unread Re: pic: Swiss Cheese Weight Loss

Don't forget to remove all that extra code.



09-02-2014 21:59

Mr_D_Mentor


Unread Re: pic: Swiss Cheese Weight Loss

Quote:
Originally Posted by Jonathan Norris View Post
The quickest way for you guys to lose weight would be to move to smaller nuts and bolts. My eyes see a lot of 1/4" bolts, which are usually overkill for FRC. I've removed over 30 lbs of 1/4" bolts from a robot before... you can replace 1/4" bolts with #10's, #8's, and rivets in most situations.
For an average length of 1.5", a 1/4" bolt weighs about .022 lb, so it would take about 1350 bolts to make 30 lb.



09-02-2014 22:24

MrBydlon


Unread Re: pic: Swiss Cheese Weight Loss

Quote:
Originally Posted by kevin.li.rit View Post
Don't forget to remove all that extra code.
I lol'd.



10-02-2014 07:21

DELurker


Unread Re: pic: Swiss Cheese Weight Loss

Quote:
Originally Posted by MrBydlon View Post
This is going to sound impossible but we had never done rivets before on a robot. I had no idea they were so simple and lightweight and just generally awesome.
We have used rivets in the past. While they are easy and all that, if you do them incorrectly or overload them, they'll fail you. We might get back to rivets in the future, but it's been 5 years and the rivet aversion is still here.



10-02-2014 07:45

Calvin Hartley


Unread Re: pic: Swiss Cheese Weight Loss

Quote:
Originally Posted by DELurker View Post
...if you do them incorrectly or overload them, they'll fail you.
I think this goes for just about any fastener.



10-02-2014 07:45

Bill_B


Unread Re: pic: Swiss Cheese Weight Loss

Quote:
Originally Posted by Mr_D_Mentor View Post
For an average length of 1.5", a 1/4" bolt weighs about .022 lb, so it would take about 1350 bolts to make 30 lb.
Confirm this at this calculation site. lots of interesting information there too. Then there are the nuts and washers . . . .



10-02-2014 09:20

Taylor


Unread Re: pic: Swiss Cheese Weight Loss

We've always been 1/4-20 folk too. This is because the IFI and AM kit chassis were all 1/4" or 3/8" holes - we just kept consistent throughout.
Now that the new AMoneforYou chassis has .190 holes, we'll be switching to 10-bolts and rivets.



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