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Iso View of Pwnage Team 2451 Coaxial Swerve Drive
Highlights: 7 lbs, 3" Nitrile Tires, 2-speed Ball Drive, Absolute Encoder for steering angle, Incremental Encoder for wheel speed
4.9 feet per second actual low speed/6.01 fps theoretical
15.7 feet per second actual high speed/19.12 fps theoretical
31-10-2014 15:12
fb39ca4Fancy. How much does each module weigh?
31-10-2014 15:13
OblargGreat-looking design. With just 1 CIM per wheel, though, isn't that top speed a bit high, unless you're planning to use autoshift code?
31-10-2014 15:14
Tyler2517What is the benefits in running this one over the last design? 2 speed shifting is nice but you have decreed mechanical efficacy and a higher center of gravity.
Still like the design though really smart roundabout thinking.
31-10-2014 15:15
Tyler2517
31-10-2014 15:26
nathannfmAre you planning on building a drive with these before the season?
I really like the bevel gear embedded in the drive wheel eliminating an extra stage.
What kind of module rotation speeds are you looking at (rps)?
Did you design your own ball shifter? From the cutaway it looks different then the VexPro one.
I think we would all appreciate you posting the CAD or a few more views, you can hardly see the rotation motor.
Very nice work!
31-10-2014 15:29
Kevin AinsworthComplete CAD file can be downloaded here.
https://drive.google.com/open?id=0B6...Qzg&authuser=0
After our successful 1st year using our "In wheel" swerve we learned a few things and applied those lessons to our 2nd swerve design.
-Swerves can usually out maneuver other robots when there is an open field
-A single speed swerve is not good in a scrum with multiple defending robots
-Slip rings add weight, complexity, point of failure and the legality of the best Mercotac slip rings is being debated currently
-Colson tires get good traction and have a low rolling resistance but are more traction limited than Nitrile treaded tires
Therefore we developed a 2-speed coaxial swerve so we have speed and the ability to get out of a jam. We switched from Colson wheels to custom aluminum nitrile treaded wheels to gain added traction. We reduced the weight per module by 1lb each and the area is 33% of the "In Wheel" swerve.
31-10-2014 16:08
Scott KozutskyLooks pretty great, I would have personally repackaged it similar to 1717 and sacrificed some of the bellypan area just to get that CIM out of the air and lower the COG but I really like this evolution of swerve. When are we going to see a manufactured unit?
31-10-2014 16:37
Kevin Ainsworth|
Great-looking design. With just 1 CIM per wheel, though, isn't that top speed a bit high, unless you're planning to use autoshift code?
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What is the benefits in running this one over the last design? 2 speed shifting is nice but you have decreed mechanical efficacy and a higher center of gravity.
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Are you planning on building a drive with these before the season?
I really like the bevel gear embedded in the drive wheel eliminating an extra stage. What kind of module rotation speeds are you looking at (rps)? Did you design your own ball shifter? From the cutaway it looks different then the VexPro one. I think we would all appreciate you posting the CAD or a few more views, you can hardly see the rotation motor. Very nice work! |
31-10-2014 17:02
Ether|
the speeds would be around 4.55/5.55 fps in low and 14.47/17.65 fps in high (actual speed/theoretical)
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01-11-2014 01:11
asid61Crazy! This is definitely the most advanced/ best swerve I have ever seen. Dual speed at a weight of 7bs per module rivals that of WCD; it's like having torquey holonomic motion at the cost of 4-5 lbs.
I have a couple of application questions:
1. Why did you not flip the cim? It look like you have the room to do so. Flipping it and adding a belt drive to the first stage of the gearbox would add half a pound or so, but would alloy you to add another cim or a minicim to the drivetrain if you wished.
2. Why the small banebots motors over something powerful like the RS-775 18v?
3. Why did you choost to have a seperate pair of gears for the absolute encoder instead of simply having an encoder on the versaplanetary output?
4. Tons and tons of machined parts (the most notable to me being the miter gears). What do you expect the turnaround time to be for these?
5. How are you planning on fixing anything if a module breaks? It seems very compact and complex and hard to repair.
Again, very nice swerve drive. It's a bit beyond my team's capabilities, but I hope that you can use this this year and improve this further next year.
01-11-2014 22:32
page2067This looks beautiful. PWNAGE has been advancing swerve to new levels of elegance.
I do not see the steering motor in the views I have seen (or am blind) - I see the steering encoder, pneumatic cylinder and CIM - what are you using for steering motors/transmissions?
Also are you planning to be field-centric steering next year (of course with game dependency disclaimers)?
01-11-2014 23:22
asid61|
This looks beautiful. PWNAGE has been advancing swerve to new levels of elegance.
I do not see the steering motor in the views I have seen (or am blind) - I see the steering encoder, pneumatic cylinder and CIM - what are you using for steering motors/transmissions? Also are you planning to be field-centric steering next year (of course with game dependency disclaimers)? |
02-11-2014 01:02
avanboekel
02-11-2014 11:36
Jared Russell
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2 speed shifting is nice but you have decreed mechanical efficacy and a higher center of gravity.
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02-11-2014 12:52
mplanchardBeautiful model. Thank you for sharing. Marie
02-11-2014 14:32
Bryce2471I really love this design overall. I've wanted to design a swerve with a single reduction ball-shifter for quite some time. I do have some questions and concerns though.
1. It looks like there is no thrust bearing above the vertical miter gear. This is not a big deal by its self, (We used thrust washers last year) but it will increase the speed of deterioration on the gears, and decrease efficiency in that gear-set. It also looks like you're planning on using the VEX Pro aluminum Miter gears. This is also not a big deal, lots of team use them, but I suspect the fact that they are aluminum will increase wear speed. With those two things combined, your drive performance may not suffer, but you will probably find yourselves replacing the miter gears pretty often. What is the process for replacing a miter gear? How long will it take?
2. How many man-hours will you spend to machine all the parts? How about to assemble the modules? I feel like you could have designed a module with the same performance, that would have been much less resource demanding to build.
3. What kind of bearing are you using to move the robot's weight from the red base plate to the top of the castor? In the cross section, it looks very thin.
4. Not sure if it is a problem or not, but I couldn't help but notice that your pneumatic cylinder is mounted to a plate, that has standoffs to a plate, that has standoffs to a plate, that is stood off from a plate, that has standoffs to a plate, that is mounted to your frame. Not sure why, but that makes me cringe a little.
5. What gears are you using on the ball-shifter shaft, and as the CIM pinions?
02-11-2014 15:19
Aren_Hill
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1. It looks like there is no thrust bearing above the vertical miter gear. This is not a big deal by its self, (We used thrust washers last year) but it will increase the speed of deterioration on the gears, and decrease efficiency in that gear-set. It also looks like you're planning on using the VEX Pro aluminum Miter gears. This is also not a big deal, lots of team use them, but I suspect the fact that they are aluminum will increase wear speed. With those two things combined, your drive performance may not suffer, but you will probably find yourselves replacing the miter gears pretty often. What is the process for replacing a miter gear? How long will it take?
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02-11-2014 15:34
magnetsThis is a fantastic design. There have been many designs of two speed swerves posted over the years, but nothing has come close to what you've put together.
I know from looking at your swerve design from last year that you guys shouldn't have trouble machining the parts in this design, but I've got to ask, how do you guys even have time to make these parts and finish the robot on time? What sort of tools do you have, and how many people do you have working?
02-11-2014 16:16
Bryce2471|
VEXpro Bevel gears are 4140 hardened steel not aluminum.
-Aren |
02-11-2014 20:50
Jared|
I really love this design overall. I've wanted to design a swerve with a single reduction ball-shifter for quite some time. I do have some questions and concerns though.
1. It looks like there is no thrust bearing above the vertical miter gear. This is not a big deal by its self, (We used thrust washers last year) but it will increase the speed of deterioration on the gears, and decrease efficiency in that gear-set. It also looks like you're planning on using the VEX Pro aluminum Miter gears. This is also not a big deal, lots of team use them, but I suspect the fact that they are aluminum will increase wear speed. With those two things combined, your drive performance may not suffer, but you will probably find yourselves replacing the miter gears pretty often. What is the process for replacing a miter gear? How long will it take? 2. How many man-hours will you spend to machine all the parts? How about to assemble the modules? I feel like you could have designed a module with the same performance, that would have been much less resource demanding to build. ? |
02-11-2014 21:03
Tyler2517|
I don't see how not having a thrust bearing reduces the life of the gears. It may affect the life and efficiency of the 0.375" bearing sitting above it though.
We've done something similar with our climber (3 CIMs on a 10:1 worm reduction) with the worm resting against the inner race of a normal radial bearing, and we saw no issues. |
02-11-2014 21:14
Jared|
I can confirm what Bryce2471 is saying we saw reduced life and over time reduced efficiency due to us not having the thrust bearings between the mitter gear and the radial bearing.
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02-11-2014 21:24
Tyler2517The tops of our bevel gears deteriorated from where they were rubbing the bearings at. We swaped them out for milled down bevels with the thrust bearings and have not had any problems.
02-11-2014 21:30
Jared|
The tops of our bevel gears deteriorated from where they were rubbing the bearings at. We swaped them out for milled down bevels with the thrust bearings and have not had any problems.
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02-11-2014 21:31
Bryce2471|
I don't see how not having a thrust bearing reduces the life of the gears. It may affect the life and efficiency of the 0.375" bearing sitting above it though.
We've done something similar with our climber (3 CIMs on a 10:1 worm reduction) with the worm resting against the inner race of a normal radial bearing, and we saw no issues. |
02-11-2014 22:00
Lyler1Hi!
My team has been designing drivetrains this past off-season and I was very intrigued by your guys' design. I was wondering if you could tell me the name of the student who designed it and perhaps a way to speak with him/her, because my team is very curious and may want to ask some questions. Thanks a ton!
02-11-2014 22:42
Tyler2517|
Hi!
My team has been designing drivetrains this past off-season and I was very intrigued by your guys' design. I was wondering if you could tell me the name of the student who designed it and perhaps a way to speak with him/her, because my team is very curious and may want to ask some questions. Thanks a ton! |
02-11-2014 22:48
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You could ask on here you would have a much larger base of responses.
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02-11-2014 22:51
Abhishek R|
A lot of low quality, second hand responses aren't as good as a few high quality, straight from the source responses.
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02-11-2014 23:57
pwnageNick|
Originally Posted by Lyler1
Hi!
My team has been designing drivetrains this past off-season and I was very intrigued by your guys' design. I was wondering if you could tell me the name of the student who designed it and perhaps a way to speak with him/her, because my team is very curious and may want to ask some questions. Thanks a ton! |
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Originally Posted by Abhishek R
It's possible that the responses are high quality, and that anything wrong could be confirmed/dispelled by the OP.
Although, you could probably also reach out to 'Kevin Ainsworth' via PM. |
03-11-2014 00:59
asid61|
Crazy! This is definitely the most advanced/ best swerve I have ever seen. Dual speed at a weight of 7bs per module rivals that of WCD; it's like having torquey holonomic motion at the cost of 4-5 lbs.
I have a couple of application questions: 1. Why did you not flip the cim? It look like you have the room to do so. Flipping it and adding a belt drive to the first stage of the gearbox would add half a pound or so, but would alloy you to add another cim or a minicim to the drivetrain if you wished. 2. Why the small banebots motors over something powerful like the RS-775 18v? 3. Why did you choost to have a seperate pair of gears for the absolute encoder instead of simply having an encoder on the versaplanetary output? 4. Tons and tons of machined parts (the most notable to me being the miter gears). What do you expect the turnaround time to be for these? 5. How are you planning on fixing anything if a module breaks? It seems very compact and complex and hard to repair. Again, very nice swerve drive. It's a bit beyond my team's capabilities, but I hope that you can use this this year and improve this further next year. |
03-11-2014 06:38
nathannfm|
1. Why did you not flip the cim? It look like you have the room to do so. Flipping it and adding a belt drive to the first stage of the gearbox would add half a pound or so, but would alloy you to add another cim or a minicim to the drivetrain if you wished.
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2. Why the small banebots motors over something powerful like the RS-775 18v?
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3. Why did you choost to have a seperate pair of gears for the absolute encoder instead of simply having an encoder on the versaplanetary output?
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4. Tons and tons of machined parts (the most notable to me being the miter gears). What do you expect the turnaround time to be for these?
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5. How are you planning on fixing anything if a module breaks? It seems very compact and complex and hard to repair. I hope that you can use this this year and improve this further next year.
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04-11-2014 00:13
asid61|
While I had nothing to do with this (awesome) design I think I can take a few of these.
To me it actually doesn't look like there is room to flip it without increasing the bellypan footprint, which may have been a greater design concern than COG or expandability for them. There is simply no need for such a powerful motor in this application, 1640 has been using the even less powerfull RS-540s in this application for years with no problem. Personally I would use the AM-0912 (which has power between a 540 and 550) because you can use 4 of them and that frees you up to use any of the BB motors on the rest of your robot for things that may require the power of an RS-775 Not sure on this one, it certainly looks like there is enough room for an idler encoder gear down there https://imgur.com/IwbQ4JL maybe mounting issues, gonna have to wait for the OP on this one. I would have actually said most notably literally everything else lol, the miter gears can be purchased from VexPro but there are certainly some other complicated parts on here. I know most teams make at least 1 spare module (if not 4) that way they simply swap the entire module out if anything happens to a competition module. The problem module can then be repaired at home under controlled conditions Now I have a few questions: Why the hollow drive axle? According to the CAD the shifter gears are steel but reference aluminium VexPro gears, what's up with that? Amazing looking drive, great work, I hope I get to check it out in person at champs! |
04-11-2014 00:22
AdamHeard
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Ah, that makes sense. Although I believe the current motor rules allow 4 banebots style motors, regardless of whether they are RS-550 or RS-775. I will double check that.
Also, I mentioned the bevel gears because although they are direct copies of the Vexpro bevel gears, they are machined out of 7075 in the cad. Also, another question: Why are the standoffs so thin? Will they be able to support the weight? |
04-11-2014 16:07
Kevin AinsworthThanks for all the great feedback, some of these questions were already answered so sorry if I repeat them. Also, sorry for the long posts but we would like to make sure the students questions are given an educational answer. I would like to thank Aren Hill for his inspiration for our "In Wheel" swerve as well as this unit.
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Crazy! This is definitely the most advanced/ best swerve I have ever seen. Dual speed at a weight of 7bs per module rivals that of WCD; it's like having torquey holonomic motion at the cost of 4-5 lbs.
I have a couple of application questions: 1. Why did you not flip the cim? It look like you have the room to do so. Flipping it and adding a belt drive to the first stage of the gearbox would add half a pound or so, but would alloy you to add another cim or a minicim to the drivetrain if you wished. 2. Why the small banebots motors over something powerful like the RS-775 18v? 3. Why did you choost to have a seperate pair of gears for the absolute encoder instead of simply having an encoder on the versaplanetary output? 4. Tons and tons of machined parts (the most notable to me being the miter gears). What do you expect the turnaround time to be for these? 5. How are you planning on fixing anything if a module breaks? It seems very compact and complex and hard to repair. Again, very nice swerve drive. It's a bit beyond my team's capabilities, but I hope that you can use this this year and improve this further next year. |
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This looks beautiful. PWNAGE has been advancing swerve to new levels of elegance.
I do not see the steering motor in the views I have seen (or am blind) - I see the steering encoder, pneumatic cylinder and CIM - what are you using for steering motors/transmissions? Also are you planning to be field-centric steering next year (of course with game dependency disclaimers)? |
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If 2451 truly gets about 82% of the theoretical free speed out of these transmissions, that's in the efficiency ballpark of most FRC skid-steer drive trains. Some teams can hit the low 90s, but that is the exception rather than the rule.
Also, the intuition of "what's too fast for high gear" is somewhat different for an independently steered/driven swerve than for a skid-steer drive train. Your wheels never need to fight each other, so you are asking less of your drive motors than in a 6/8WD where you need to force wheels to slip sideways in order to turn. |
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I really love this design overall. I've wanted to design a swerve with a single reduction ball-shifter for quite some time. I do have some questions and concerns though.
1. It looks like there is no thrust bearing above the vertical miter gear. This is not a big deal by its self, (We used thrust washers last year) but it will increase the speed of deterioration on the gears, and decrease efficiency in that gear-set. It also looks like you're planning on using the VEX Pro aluminum Miter gears. This is also not a big deal, lots of team use them, but I suspect the fact that they are aluminum will increase wear speed. With those two things combined, your drive performance may not suffer, but you will probably find yourselves replacing the miter gears pretty often. What is the process for replacing a miter gear? How long will it take? 2. How many man-hours will you spend to machine all the parts? How about to assemble the modules? I feel like you could have designed a module with the same performance, that would have been much less resource demanding to build. 3. What kind of bearing are you using to move the robot's weight from the red base plate to the top of the castor? In the cross section, it looks very thin. 4. Not sure if it is a problem or not, but I couldn't help but notice that your pneumatic cylinder is mounted to a plate, that has standoffs to a plate, that has standoffs to a plate, that is stood off from a plate, that has standoffs to a plate, that is mounted to your frame. Not sure why, but that makes me cringe a little. 5. What gears are you using on the ball-shifter shaft, and as the CIM pinions? |
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This is a fantastic design. There have been many designs of two speed swerves posted over the years, but nothing has come close to what you've put together.
I know from looking at your swerve design from last year that you guys shouldn't have trouble machining the parts in this design, but I've got to ask, how do you guys even have time to make these parts and finish the robot on time? What sort of tools do you have, and how many people do you have working? |
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I can confirm what Bryce2471 is saying we saw reduced life and over time reduced efficiency due to us not having the thrust bearings between the mitter gear and the radial bearing.
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Now I have a few questions: Why the hollow drive axle? According to the CAD the shifter gears are steel but reference aluminium VexPro gears, what's up with that? Amazing looking drive, great work, I hope I get to check it out in person at champs! |
04-11-2014 16:29
Ether|
We have been recording our theoretical to actual numbers for a few years now and 82% is our average actual speed to theoretical. So the working of "actual" should be changed to "expected".
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04-11-2014 17:09
JesseK|
We have been recording our theoretical to actual numbers for a few years now and 82% is our average actual speed to theoretical. So the working of "actual" should be changed to "expected".
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04-11-2014 17:49
Bryce2471| 2) Easier said than done, especially with the two speed design. |
05-11-2014 13:59
Kevin Ainsworth|
Thanks for the clarification.
Couple of follow-up questions: 1) You are using the same 82% factor for both hi and lo speeds. I would have expected them to be somewhat different. Does your data show any correlation between gear ratio and actual-to-free ratio? 2) Do you have any actual data on swerve drives, or is your 82% number based on all non-swerve drives? |
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Average top speed after "full" acceleration? Or after how many seconds from a dead stop?
Sorry for the nitpick, there's a reason for such a specific question, and either a forthcoming thread or a paper for a 'better rule of thumb'. |
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Challenge excepted! lol
In all seriousness, I've considered CADing a light weight ball shifting swerve module for quite a while now, so I'll try my hand at it, and see what I come up with. I still curious about one more thing: Have you done a BOM for this design? If so, what was the cost per module? |
06-05-2015 13:09
pandamoniumso swerve question from someone who has never done swerve. Would having a 2 inch or 3 inch wide wheel be more beneficial? Our team has done west coast drive with 3 inch wheels in the past. One thought is that it would be harder to turn, the other is that it would be better for defense.
06-05-2015 13:23
AdamHeard
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so swerve question from someone who has never done swerve. Would having a 2 inch or 3 inch wide wheel be more beneficial? Our team has done west coast drive with 3 inch wheels in the past. One thought is that it would be harder to turn, the other is that it would be better for defense.
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