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Cim with Encoder CUI Inc. AMT 102-V3524

Twins Inc.

By: Twins Inc.
New: 04-11-2014 20:57
Updated: 04-11-2014 20:57
Views: 2396 times


Cim with Encoder CUI Inc. AMT 102-V3524

2605 Sehome Seamonsters
Here is a few photos of a Prototype for a CIM encoder.
We use AMT 102-V3514 Encoders, which are magnetic.
This is the very first first version, which will be put to the test immediately for CAN.

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05-11-2014 05:59

Richard Wallace


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Nicely integrated!

Can you link a data sheet that includes the specific encoder shown in the picture? I did not see it in this AMT10 data sheet.



05-11-2014 10:27

Justin Montois


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Very elegant solution. Nice work.



05-11-2014 10:37

mman1506


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Nice! Have you tested compatibility with typical FRC gearboxes?



05-11-2014 11:27

jwfoss


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Using the CIM mounting configuration is a smart move as this can be applied to a large number of components from VEXpro and AndyMark. Is the plan to market this in the future or would you be willing to provide drawings/cad models?



30-11-2014 01:13

Chirag


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Any updates on testing this configuration? I'm really liking how slick this is but I'm very curious as to if the assembly can still be mounted to COTS gearboxes. We might want to pick up some of the FIRST Choice ones and try something similar



30-11-2014 10:05

Ether


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524


How much further out along the shaft will the CIM pinion be cantilevered?




30-11-2014 11:47

Richard Wallace


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Quote:
Originally Posted by Ether View Post

How much further out along the shaft will the CIM pinion be cantilevered?


The encoder is 9 mm thick. A CIM pinion (VP) is 19 mm long. The CIM shaft extension is ~31 mm past the pilot boss. So the encoder will fit between pilot and pinion, without pushing the pinion past the end of the shaft. However, it will be about 1/4 to 3/8 inch further from the front motor bearing than teams would typically put it, increasing the bending moment. In applications where bending a CIM shaft is foreseeable (I think a 254 mentor has posted about seeing that), this method of encoder mounting will increase the risk of bending the shaft.



30-11-2014 15:20

asid61


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Quote:
Originally Posted by Richard Wallace View Post
The encoder is 9 mm thick. A CIM pinion (VP) is 19 mm long. The CIM shaft extension is ~31 mm past the pilot boss. So the encoder will fit between pilot and pinion, without pushing the pinion past the end of the shaft. However, it will be about 1/4 to 3/8 inch further from the front motor bearing than teams would typically put it, increasing the bending moment. In applications where bending a CIM shaft is foreseeable (I think a 254 mentor has posted about seeing that), this method of encoder mounting will increase the risk of bending the shaft.
Would it be possible to press a bearing where the cim boss would normally go to negate the canteliever? Like put an 8mm bearing into the place where the cim 0.750" boss would normally go.



30-11-2014 17:22

Richard Wallace


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Quote:
Originally Posted by asid61 View Post
Would it be possible to press a bearing where the cim boss would normally go to negate the canteliever? Like put an 8mm bearing into the place where the cim 0.750" boss would normally go.
The pilot boss might be considered part of the CIM's "integral mechanical and electrical system" per 2014 R30. I think the boss provides some of the mechanical support for the CIM's front bearing.



30-11-2014 18:16

asid61


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Quote:
Originally Posted by Richard Wallace View Post
The pilot boss might be considered part of the CIM's "integral mechanical and electrical system" per 2014 R30. I think the boss provides some of the mechanical support for the CIM's front bearing.
The boss plugs into the encoder plate though, which plugs into the gearbox. I'm not talking about changing that, just putting a bearing in the gearbox plate to make the cim not as cantaleivered.



30-11-2014 18:51

Richard Wallace


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Quote:
Originally Posted by asid61 View Post
The boss plugs into the encoder plate though, which plugs into the gearbox. I'm not talking about changing that, just putting a bearing in the gearbox plate to make the cim not as cantaleivered.
Sorry I misunderstood your idea earlier.

So, if I am getting it correctly now, you would put a third bearing on the motor shaft, between the encoder and the pinion? Maybe a 608, with 8mm ID x 22mm OD x 7mm length. Then you'll have 31 - 9 - 7 = 15 mm left for the pinion and its retainer, so a standard 19 mm pinion would need to be cut down to about 12 mm. This will still be enough to engage a 3/8 inch (9.5 mm) gear tooth face. A little more demanding of axial gear alignment, with very tight axial clearances.

Edit: maybe leave about half of the 608's axial length protruding from the encoder adapter so it functions as a pilot for the gearbox? This would allow larger pinions (e.g., 14 tooth) to clear the pilot diameter, making gearbox assembly easier, while relieving some of the tight axial clearance problem.



30-11-2014 20:01

asid61


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Quote:
Originally Posted by Richard Wallace View Post
Sorry I misunderstood your idea earlier.

So, if I am getting it correctly now, you would put a third bearing on the motor shaft, between the encoder and the pinion? Maybe a 608, with 8mm ID x 22mm OD x 7mm length. Then you'll have 31 - 9 - 7 = 15 mm left for the pinion and its retainer, so a standard 19 mm pinion would need to be cut down to about 12 mm. This will still be enough to engage a 3/8 inch (9.5 mm) gear tooth face. A little more demanding of axial gear alignment, with very tight axial clearances.

Edit: maybe leave about half of the 608's axial length protruding from the encoder adapter so it functions as a pilot for the gearbox? This would allow larger pinions (e.g., 14 tooth) to clear the pilot diameter, making gearbox assembly easier, while relieving some of the tight axial clearance problem.
Am I wrong in saying that the axial tolerances can be a little looser, as the whole cim/encoder assmbly is mounted by two screws with no boss? I'm not sure if that would work, but wouldn't the cim shaft be aligning this anyway?

I would actually use an 8mm ID x 16mm OD 5mm long bearing. On a 3/16" thick plate, it only sticks out about a hundreth of an inch. It has a pretty high load rating too.



02-12-2014 11:20

Twins Inc.


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Quote:
Originally Posted by Chirag View Post
Any updates on testing this configuration? I'm really liking how slick this is but I'm very curious as to if the assembly can still be mounted to COTS gearboxes. We might want to pick up some of the FIRST Choice ones and try something similar
Be careful about doing this, because I believe the encoders on FIRST choice are a little different than the ones that we used here. While the pins here are parallel to the face that you are mounting to the CIM, the FIRST Choice ones are Perpendicular. So it wouldn't work for this application. However the CUI Encoders on FC are still very useful for the end of a shaft, like an idler, so we'll still be getting some.

The only testing we have done with these have been on a simple flywheel. We attached it to our Frisbee flywheel from 2013 with great results.



07-01-2015 02:19

asid61


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

I'm sorry for necro-ing this, but:
Are there CAD files anywhere? I forgot to bookmark them if they're here.



10-01-2015 14:18

Robo Hamsters


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Very Nice.

Any chance you would be willing to share the info on this? We are planning on using the new VexPro Single Reduction Clamping Gearbox (P/N: 217-4156) and we were looking for a way to use an encoder with it.

Thanks



11-01-2015 14:37

amesmich


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Nice but would this be considered "Modifying a Motor"?



11-01-2015 14:40

asid61


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Quote:
Originally Posted by amesmich View Post
Nice but would this be considered "Modifying a Motor"?
No. It does not modify anything about the motor, you're just ataching something to it like you would any gearbox.



12-01-2015 10:27

amesmich


Unread Re: pic: Cim with Encoder CUI Inc. AMT 102-V3524

Oh ok I thought you machined into the face of the cim.



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