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4901 won't run out of air this season. That's for sure.

JohnFogarty

By: JohnFogarty
New: 12-02-2015 04:33
Updated: 12-02-2015 04:33
Views: 2162 times


4901 won't run out of air this season. That's for sure.

Our tote and container stacker is primarily pneumatic and to that end we needed to store lots of air. 5 gallons worth to be safe. So we invested in a VIAR 250C and a 5 Gal air tank from Harbor Frieght.

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12-02-2015 10:03

The_ShamWOW88


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

What's the weight?



12-02-2015 10:06

Daniel_LaFleur


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by JohnFogarty View Post
How long does it take to charge that thing?


... and for that matter, how long does it take to dump after the match?



12-02-2015 10:08

nuclearnerd


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Harbor Freight has the tank listed at 15 pounds. About the same weight and capacity of 30 clippard tanks.

I'm smiling looking at this photo. We had similar air use issues with our pneumatic elevator in Week 4 because of the way we (mis)read the compressor specs. Our choice was either mount 30 tanks, or retrofit a motorized winch. We went with the winch, but the switch ate up most of Week 5 (and a good chunk of our budget). I hope the "more tanks" choice works well for you!



12-02-2015 10:33

MrForbes


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

it takes our little Viair compressor just over half a minute to fill our one long skinny (2012 KOP) metal storage tank. I'm guessing it will take that compressor at least 5 minutes to fill the big tank. Hopefully you can get it done before each match....



12-02-2015 10:55

Richard Wallace


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

We are using that same compressor, and a metal Viair tank. However, we are thinking that half a gallon of air should be enough.

Five gallons is a lot of air. Based on measurements my team reported earlier, I would estimate this compressor would require about four minutes to recharge a five gallon tank from ~100 PSI back to ~120 PSI. So with a tank that large, it is unlikely you would see a benefit from have the compressor on board.



12-02-2015 11:00

GeeTwo


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by MrForbes View Post
I'm guessing it will take that compressor at least 5 minutes to fill the big tank. Hopefully you can get it done before each match....
...without burning up that compressor that I'm guessing wasn't designed for continuous duty.



12-02-2015 11:04

rich2202


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Last year, I saw a team from Mexico do something similar. It took them about 5 minutes to recharge. If they made it to the finals, I have no idea what they would do to reset for the back to back matches.



12-02-2015 11:12

maths222


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by GeeTwo View Post
...without burning up that compressor that I'm guessing wasn't designed for continuous duty.
Actually, the VAIR 250c is rated for a 100% duty cycle.



12-02-2015 11:14

tickspe15


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by GeeTwo View Post
...without burning up that compressor that I'm guessing wasn't designed for continuous duty.
The compressor they are using, the viair 250C, is rated for continuous duty.



12-02-2015 11:28

MrBasse


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by Daniel_LaFleur View Post
... and for that matter, how long does it take to dump after the match?
Why would they dump their stored air after the match?



12-02-2015 12:38

MrForbes


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by MrBasse View Post
Why would they dump their stored air after the match?
Without seeing the rest of the robot design, we can only guess.



12-02-2015 14:13

GeeTwo


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by MrBasse View Post
Why would they dump their stored air after the match?
I believe that this was explicitly required in previous years - that all stored air must be dumped at the end of the match. I couldn't find anything stating or implying so in the 2015 game manual.



12-02-2015 14:37

SM987


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

If you find yourself close on weight, go for the 7gal aluminum one at HF. Saves a little bit and then you'll really have to try to run out of air.



12-02-2015 17:36

JohnFogarty


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

We did a lot of math on the volume of air our Cylinders use per stroke and we found that an air tank with volume like this is almost a necessity.

The tank is 15 LBS. (I am aware of the light weight version at harbor freight and we'll keep that in mind if weight is problem, which at the moment our robot is about 30 pounds under weight without the tank on.

Our plan was to use the compressor off-board. If we needed extra weight...on it would go. The compressor is also roughly 15 pounds.

100% Duty cycle at 100 PSI. Charge time is 5 minutes from empty to full. We don't need to empty the system after every match. We would only do so in the times where we needed to. I also checked the rules for that.



12-02-2015 22:40

Lemon


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Well I guess we aren't the only team going with a lot of air this year, although we do have you beat by one gallon



12-02-2015 22:53

orangemoore


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by JohnFogarty View Post
We did a lot of math on the volume of air our Cylinders use per stroke and we found that an air tank with volume like this is almost a necessity.

The tank is 15 LBS. (I am aware of the light weight version at harbor freight and we'll keep that in mind if weight is problem, which at the moment our robot is about 30 pounds under weight without the tank on.

Our plan was to use the compressor off-board. If we needed extra weight...on it would go. The compressor is also roughly 15 pounds.

100% Duty cycle at 100 PSI. Charge time is 5 minutes from empty to full. We don't need to empty the system after every match. We would only do so in the times where we needed to. I also checked the rules for that.
Finals Could Be a problem if you have to fix something during that time.



12-02-2015 23:00

JohnFogarty


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by orangemoore View Post
Finals Could Be a problem if you have to fix something during that time.
Having been through elims at orlando last year, I think we should be fine. We wouldn't need a full charge to be effective either. The number of actuations we get from a half charge is at the minimum of what we'd need to score around 100+ points by ourselves.

Our goal with this design was extreme simplicity and speed. Come reveal night you should see that we've achieved just that.



12-02-2015 23:31

GeeTwo


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by JohnFogarty View Post
100% Duty cycle at 100 PSI. Charge time is 5 minutes from empty to full. We don't need to empty the system after every match. We would only do so in the times where we needed to. I also checked the rules for that.
Cool - when I looked for Ultimate Ascent (our primary climber actuators were pneumatic, as well as the "trigger" for the frisbee thrower), the only 100% duty cycle compressors I found were significantly larger.



13-02-2015 00:04

JohnFogarty


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by GeeTwo View Post
Cool - when I looked for Ultimate Ascent (our primary climber actuators were pneumatic, as well as the "trigger" for the frisbee thrower), the only 100% duty cycle compressors I found were significantly larger.
I did a search on compressors on CD and found this thread http://www.chiefdelphi.com/forums/sh...d.php?t=129321 easily which had a spreadsheet that gave a lot of useful info that helped us decide on the compressor.



13-02-2015 00:08

MrForbes


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Inspection will be fun, you get to wait around for the compressor to refill the tank.....

Sounds like a neat robot, hopefully we'll see some video soon!



13-02-2015 00:08

chapman1


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Well done! Tongue in cheek is sorely lacking not only in today's world, but also in FRC



13-02-2015 22:12

Chinske4296


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Our team went with an airless robot design. (No compressor or air tanks) early prototypes had pneumatics, but they were voted out.



25-02-2015 22:31

Sperkowsky


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

we may use this as mass air storage for a t-shirt cannon. Could you explain how you set it up

Thanks - Sam



25-02-2015 23:21

JohnFogarty


Unread Re: pic: 4901 won't run out of air this season. That's for sure.

Quote:
Originally Posted by Sperkowsky View Post
we may use this as mass air storage for a t-shirt cannon. Could you explain how you set it up

Thanks - Sam
The air tank comes with a bronze output fitting. That fitting has two outputs on it one 1/4 NPT port and one 1/8 NPT port where the gauge is normally. We simply plugged the 1/4 NPT output and then put a fitting into the 1/8 NPT output to allow for use with the pneumatic tubing allowed within the rules.

Funny enough. We now use a 7 Gallon Aluminum air tank on our bot.



26-02-2015 10:52

Sperkowsky


Unread

Quote:
Originally Posted by JohnFogarty View Post
The air tank comes with a bronze output fitting. That fitting has two outputs on it one 1/4 NPT port and one 1/8 NPT port where the gauge is normally. We simply plugged the 1/4 NPT output and then put a fitting into the 1/8 NPT output to allow for use with the pneumatic tubing allowed within the rules.

Funny enough. We now use a 7 Gallon Aluminum air tank on our bot.
Alright thanks



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